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Operating Manual 

 

 

HPP18V FLEX   

Hydraulic Powerpack 

 
 

From serial 
number 13728 
 

Revised 
05.03.2019 
 
 

 
 
 

 

Prior to Operation 

 

We thank you for choosing a 
HYCON powerpack. 
 
Please note that the power-

pack is delivered without hy-
draulic oil, and therefore it 
must be filled up with hydrau-

lic oil prior to operation. 
 
To ensure smooth operation 

and long-lasting performance 
of your new powerpack, we 
recommend that you study 
this operating manual carefully 

and pay special attention to 
the  
 

Safety and Service 
Precautions

  

 

We hope you will be satisfied 
with your new HYCON power-
pack. 
 

Best regards 
HYCON A/S 
 

 

HYCON A/S 
Juelstrupparken 11 
DK-9530 Støvring 

Denmark 
 

Tel: +45 9647 5200 
Fax: +45 9647 5201 

Mail 

hycon@hycon.dk

 

www.hycon.dk 

 

Summary of Contents for HPP18V FLEX

Page 1: ...lled up with hydrau lic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend that you study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5...

Page 2: ...cautions 2 Filling Up Hydraulic Oil 2 Technical Data 3 Starting Instructions 4 Setting of Flow 4 Service Maintenance and Hydraulic Settings 5 Hydraulic Settings 5 Oil Types 6 EC Declaration of Conformity 7 Warranty Terms 8 ...

Page 3: ...om a vehicle we recommend the use of a crane 8 The pressure relief valves are set at 160 bar from our plant Never set them higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the power pack Remove the filter element see photo and fill up...

Page 4: ... the very efficient air cooling protects the powerpack against overheating The powerpack has no POR system and the engine r p m oil flow is adjusted manually by means of the throttle Oil flow connection A 20 l p m at 1800 r p m 30 l p m at 2700 r p m 40 l p m at 3600 r p m Oil flow connections B and C 10 l p m at 1800 r p m 15 l p m at 2700 r p m 20 l p m at 3600 r p m Working pressure nominal 120...

Page 5: ...powerpack has three connections allowing for connection of two tools simultaneously The connections are marked A B and C respectively The oil flow can be adjusted by regulating the engine r p m by means of the throttle Connection A can be set to 20 40 l p m Connections B and C can be set to 10 20 l p m Connection A cannot be used simultaneously with connections B and C Each connection is equipped ...

Page 6: ...he A and C levers to OFF Then close the valve on the test equipment and adjust the pressure relief valve B according to the technical data Adjust the pressure relief valve by loosening the lock nut and turning the adjustment screw in or out In increases the pressure and out decreases the pressure Retighten the lock nut after adjustment Connect the test equipment to connection C start the powerpack...

Page 7: ...ch comply with the following values Ambient temperature range Below 10 C 50 F 10 30 C 50 68 F Above 30 C 68 F Recommended oil viscosity grade VG 32 VG 46 VG 68 Recommended oil cleanliness ISO 4406 19 16 NAS 1638 10 Permitted viscosity cSt 10 600 Viscosity index Minimum 100 Oil temperature area C F 20 to 70 4 to 158 ...

Page 8: ...he EC Directives 2006 42 EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Guaranteed sound power level 101 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Martin Møller General Manager 06 03 2019 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 9: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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