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Safety Precautions 

 

1.

 

Always use protective earplugs. The powerpack complies with the EU noise 
limit, but by daily long-lasting operation there is a risk of hearing defects. 

 

2.

 

Always connect hoses before starting. 

 

3.

 

Never add fuel and oil when the engine is running. 

 

4.

 

In case of non-operation or performance of service, always turn off the en-
gine. 

  

5.

 

Never start the engine without side covers. 

 

6.

 

Operation of the powerpack without tool connected and with lever at “ON” 
may cause overheating of the system and damage to the powerpack.  

 

7.

 

When lifting the powerpack from a vehicle, we recommend the use of a crane. 

 

  

8.

 

The pressure relief valves are set at 160 bar from our plant. Never set them 
higher.  

 

9.

 

Always use filters with by-pass. The use of filters without by-pass may blow 

the hydraulic hoses and the filter cover. 

 
 

Filling Up Hydraulic Oil 

 
 

 

To fill up with hydraulic oil, loosen 

the filter cover on top of the power-
pack. 

 

 

Remove the filter element (see 

photo), and fill up with oil. When oil 
is showing at the bottom of the filter 
unit, there is enough oil on the 

powerpack. 

 

 

Insert the filter element again, mount 

the cover and the powerpack is ready 
for use. 

 

Please note: When connecting new extension hoses, 

it is necessary to fill up with extra 2 litres of oil. 

Therefore always top up the powerpack when 

connecting new extension hoses.  

Summary of Contents for HPP18V FLEX

Page 1: ...lled up with hydrau lic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend that you study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5...

Page 2: ...cautions 2 Filling Up Hydraulic Oil 2 Technical Data 3 Starting Instructions 4 Setting of Flow 4 Service Maintenance and Hydraulic Settings 5 Hydraulic Settings 5 Oil Types 6 EC Declaration of Conformity 7 Warranty Terms 8 ...

Page 3: ...om a vehicle we recommend the use of a crane 8 The pressure relief valves are set at 160 bar from our plant Never set them higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the power pack Remove the filter element see photo and fill up...

Page 4: ... the very efficient air cooling protects the powerpack against overheating The powerpack has no POR system and the engine r p m oil flow is adjusted manually by means of the throttle Oil flow connection A 20 l p m at 1800 r p m 30 l p m at 2700 r p m 40 l p m at 3600 r p m Oil flow connections B and C 10 l p m at 1800 r p m 15 l p m at 2700 r p m 20 l p m at 3600 r p m Working pressure nominal 120...

Page 5: ...powerpack has three connections allowing for connection of two tools simultaneously The connections are marked A B and C respectively The oil flow can be adjusted by regulating the engine r p m by means of the throttle Connection A can be set to 20 40 l p m Connections B and C can be set to 10 20 l p m Connection A cannot be used simultaneously with connections B and C Each connection is equipped ...

Page 6: ...he A and C levers to OFF Then close the valve on the test equipment and adjust the pressure relief valve B according to the technical data Adjust the pressure relief valve by loosening the lock nut and turning the adjustment screw in or out In increases the pressure and out decreases the pressure Retighten the lock nut after adjustment Connect the test equipment to connection C start the powerpack...

Page 7: ...ch comply with the following values Ambient temperature range Below 10 C 50 F 10 30 C 50 68 F Above 30 C 68 F Recommended oil viscosity grade VG 32 VG 46 VG 68 Recommended oil cleanliness ISO 4406 19 16 NAS 1638 10 Permitted viscosity cSt 10 600 Viscosity index Minimum 100 Oil temperature area C F 20 to 70 4 to 158 ...

Page 8: ...he EC Directives 2006 42 EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Guaranteed sound power level 101 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Martin Møller General Manager 06 03 2019 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 9: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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