HYDAC International 0F5C20P6N2B05C, Operating And Maintenance Instructions Manual

Page 1: ...OF5 C Filtromat Operating and maintenance instructions English translation of original German instructions Document No 3160333a ...

Page 2: ...er errors cannot be ruled out Consequently no liability is assumed for any errors or deficiencies inherent in this document including consequential damage or loss The content of the manual is checked regularly Any corrections required will be incorporated in subsequent editions We welcome any suggestions for improvements All details are subject to technical modifications Technical specifications a...

Page 3: ...oting 13 1 12 Modifications to the Filtromat 13 1 13 How to behave in an emergency 13 2 Checking the scope of delivery 14 3 Connecting the OF5 C 15 3 1 Suction port connection 15 3 2 Pressure port connection 15 3 3 Electrical Installation 16 3 4 Mode of Function 17 4 Starting up the OF5 C 18 4 1 Inserting the filter element 18 4 2 Filling the pump 18 4 3 Venting the filter housing 18 4 4 Switching...

Page 4: ...Filtromat OF5 C 8 Technical data 27 8 1 Model Code 28 HYDAC Filtertechnik GmbH en Page 4 BeWa OF5C 3160333a en 2008 02 06 ...

Page 5: ...e to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or other useful information please don t hesitate to contact us HYDAC Filtertechnik GmbH Division Service technology Filter systems Technical Doc...

Page 6: ...on in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modifications made to the product whether by you or a third party ...

Page 7: ...ne which topic I am looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number HYDAC Filtertechnik GmbH en Page 7 Product Page number Edition date Document language Documentation No with Index File name The documentation number with its index enables you to order another c...

Page 8: ...ess hazard may be posed to the life and limb of the individual using the product or to third parties The Filtromat is to be used solely for its designated use only in accordance with the designated equipment group equipment category and zone indicated above only when in a safe perfect condition Any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately...

Page 9: ...llowing applies to all work performed using the unit adherence to pertinent national regulations pertaining to accident prevention and safety at the workplace in addition to any applicable internal rules and regulations of the owner operator even though they are not specifically cited herein Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or th...

Page 10: ...Operation with non approved fluids 1 6 Safety Devices Before starting up the OF5 C unit each time make sure that all the protective safety devices are properly installed and are in proper working order Safety devices may not be removed until the product has been shut down and secured against being restarted e g warning sign or padlock on the main switch When the product is supplied in partial cons...

Page 11: ...contaminated environments The mains cable must be pulled out before the Filtromat is opened Tests conducted with the housing open may only be performed by properly trained certified electricians This also applies to all repair work or to any modifications to electrical components approved by HYDAC Check the hoses and connection fittings for leakage daily visual check The electrical components of t...

Page 12: ... the source of malfunction X X X Troubleshooting and remedying mechanical problem X X Troubleshooting electrical problem X X Maintenance X X X X Repair work X Decommissioning storage X X X X 1 9 Safety Measures to Be Followed during Normal Operation Do not operate the OF5 C unless all the safety devices function properly The product is to be checked once a day for external damage and the proper fu...

Page 13: ...ys check the safety features of the product to see that they function properly 1 12 Modifications to the Filtromat Do not make any modifications design modifications extensions to the Filtromat without the prior consent of the manufacturer Design modifications may not be made without HYDAC Filtertechnik GmbH s express prior written approval Immediately replace any machine components which are not ...

Page 14: ...make sure everything is present Any damage in transit is to be reported to the forwarding agent or the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are supplied Item Qty Description 1 Filtromat OF5 C 1 Operating and maintenance instructions HYDAC Filtertechnik GmbH en Page 14 BeWa OF5C 3160333a en 2008 02 06 ...

Page 15: ...um may not be drawn in directly from the bottom of the tank where deposited impurities or clogging may impair the function of the unit 3 2 Pressure port connection The nominal size of the pressure hose should be equal to that of the filter housing port whenever possible If a smaller hose size is used the back pressure must nevertheless be 2 bar with a clean filter element Install the return line o...

Page 16: ...the direction of rotation when looking at the fan wheel it must be turning in a clockwise direction Any reversal of the direction of rotation that may be required is accomplished by switching two phases in the terminal box of the engine or in the event that the device is equipped with an electric plug with phase switcher by rotating two phases in the plug The plug does not need to be dismantled to...

Page 17: ...dance with NAS 1638 and ISO 4406 Through the control functions of the FCU 2010 2110 2210 the filter unit can be switched off after it achieves a specified cleanliness code In addition the system cleanliness can be kept within a specified range the user defines an upper and lower cleanliness limit using the MODE 4 function of the FCU2010 2110 2210 If the required oil purity is not achieved the OF5C...

Page 18: ...illed Switch the motor off and fill using the suction hose 4 3 Venting the filter housing If the unit has started and is pumping properly the filter housing has to be vented While the pump is running loosen the vent plug A in the cover plate of the filter housing Open the cover plate only far enough to allow the air to vent from the filter housing As soon as oil leaks out tighten the plug A Vent e...

Page 19: ...etween the immersed hoses is as large as possible Set the OF5 C main switch at the control cabinet to position I and press the OK Start key of the FCU 4 5 OF5 C in operation After switching on the motor check the suction action via the transparent suction hose It is not normally necessary to vent the filter housing because of the special element locating spigot During operation monitor the cloggin...

Page 20: ...ustment of the flow rate control to typical case approx 100 50 ml min If air is also drawn in during the suction process of conditioning unit KE 1310 it must be vented to avoid distorting the measurement results It can take several minutes until the air has been removed from the system and the flow rate has stabilized For a more detailed explanation of the special control menus available for contr...

Page 21: ...and the eyebolts are pulled down which pushes the filter housing cover plate upwards It can then be removed by hand Then the filter element is pulled off the spigot TIP There is a cap on top of the filter element It seals the bypass valve of the filter element and prevents contaminated oil from flooding during a cold start or when the element is completely clogged The cap must be replaced on the n...

Page 22: ...er plate of the filter housing Open the cover plate only far enough to allow the air to vent from the filter housing As soon as oil leaks out retighten the plug HYDAC Filtertechnik GmbH en Page 22 BeWa OF5C 3160333a en 2008 02 06 ...

Page 23: ...ion strainer immediately Caution Never operate the OF without a suction strainer In most cases tapping the lance is enough If this is not sufficient the front pipe piece is unscrewed from the suction lance and the suction strainer inside it is removed The suction strainer is cleaned by washing it or blowing it out with compressed air 1 2 3 4 5 6 Item Description 1 Hose 2 Suction lance 3 O ring 4 S...

Page 24: ... and separating the various materials they can be reused or disposed of properly in accordance with local regulations 6 Errors and Troubleshooting Error Message Cause s Remedy Cause pronounced contamination of the medium Replace filter element Contamination retention capacity of the filter element reached Replace filter element Differential pressure 2 5 bar Viscosity too high Warm medium up The pu...

Page 25: ...HC V KB 20 µm FPM 1267699 Filter element 1300 R 040 AM KB 40 µm NBR 3041675 Electrical motor 230V 50 Hz 1ph 3038709 Electrical motor 400V 50 Hz 3ph 721206 Vane pump 80 20 NBR 721207 Vane pump 90 30 FPM 721317 Vane pump 80 20 NBR 721281 Vane pump 90 30 FPM 381465 Pressure hose L 3 m 349004 Pressure hose L 5 m 91061 Pressure hose L 10 m 381464 Suction hose L 3 m 349070 Suction hose L 5 m 36198 Dynam...

Page 26: ...ersion 3 230V VM 2 D 0 NBR 304651 Differential pressure gauge version 3 230V VM 2 D 0 FPM 312682 Differential pressure gauge version 3 24V VM 2 D 0 NBR 316556 Differential pressure gauge version 3 24V VM 2 D 0 FPM HYDAC Filtertechnik GmbH en Page 26 BeWa OF5C 3160333a en 2008 02 06 ...

Page 27: ...Flow rate Max 40 l min Operating pressure 4 5 bar Viscosity range 15 to 30 mm s Permissible operating fluid Mineral oil Fluid temperature 0 to 70 C Ambient temperature 20 to 40 C Sealing material NBR Protection class IP 54 Power cable length 6 m Length of hoses 3 m Suction hose DN 28 with lance Pressure hose DN 25 with lance Weight 92 kg HYDAC Filtertechnik GmbH en Page 27 BeWa OF5C 3160333a en 20...

Page 28: ...Filtromat OF5 C 8 1 Model Code HYDAC Filtertechnik GmbH en Page 28 BeWa OF5C 3160333a en 2008 02 06 ...

Page 29: ...Notes ...

Page 30: ...Filtromat OF5 C Notes HYDAC Filtertechnik GmbH en Page 30 BeWa OF5C 3160333a en 2008 02 06 ...

Page 31: ...Filtromat OF5 C Notes HYDAC Filtertechnik GmbH en Page 31 BeWa OF5C 3160333a en 2008 02 06 ...

Page 32: ... Division Industriegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 0 6897 509 01 Fax 49 0 6897 509 846 Technik Technical Department Fax 49 0 6897 509 577 Verkauf Sales Department Internet www hydac com E mail filtersysteme hydac com ...