HYDAC International MRF 1, Operating And Maintenance Instructions Manual

Page 1: ...MRF 1 MultiRheo Filter Operating and Maintenance Instructions English translation of original instructions Document No 3221266e ...

Page 2: ... of Liability We made every endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any...

Page 3: ...llowed during Normal Operation 10 Structural modifications 10 Storing the MRF 11 Checking the scope of delivery 12 MRF Features 13 MRF 1 E Restrictions pertaining to use 13 MRF 1 N Restrictions pertaining to use 13 Calculating filters and filter elements 14 Pressure loss curve housing 14 Filter element pressure loss calculation 14 R Factor 15 MegaRheo filter elements 15 DekaRheo filter elements 15...

Page 4: ...F MRF in operation 22 Performing maintenance 23 Changing the Filter Element 23 Decommissioning the MRF 26 Disposing of the MRF 26 Customer Service 26 Spare Parts 27 MRF1 E Drawing 27 MRF1 E Spare parts list 28 MRF1 AL Drawing 29 MRF1 N Spare parts list 30 Technical data 31 General 31 MRF 1 E 31 MRF 1 N 31 Model Code 32 ...

Page 5: ...t hand Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have suggestions or other useful information please don t hesitate to...

Page 6: ...that changes to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us imm...

Page 7: ...vals in the future What do I want to know I determine which topic I am looking for Where can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremente...

Page 8: ...recautions listed herein are limited solely to using the MRF The MRF has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless hazard may be posed to the life and limb of the individual using the product or to third parties Use the MRF only when in a safe perfect condition Immediately remedy any malfunctions that might impair s...

Page 9: ...ved Proper Designated Use The MultiRheoFilter MRF is a stationary filtration unit used for the full flow and bypass filtration of low viscosity fluids Proper or designated use of the product extends to the following Maintaining adherence to all the instructions contained herein Performing requisite inspection and maintenance work Improper Use Any use deviating from the proper designated use descri...

Page 10: ...Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting X X X Troubleshooting mechanical problem X X Remedying of electrical faults X X Maintenance X X X X Repair work X Decommissioning Storage X X X X Safety Measures to Be Followed during Normal Operation The unit is to be checked once a day for visible external damage ...

Page 11: ... be done unless the MRF has been completely drained cleaned and flushed and the filter element removed Storage temperature 5 C to 30 C Humidity up to 80 relative humidity Air Clean salt free air not near oxidizing substances rust film Storage duration Indefinitely After a storage 2 years all seals are to be exchanged before the introduction ...

Page 12: ... HYDAC department in charge immediately The MultiRheo filter is factory tested for leakage and proper functioning and is properly packed The fluid connections are all sealed with plastic plugs to prevent the intrusion of contaminants into the filter during transport The following items are supplied Item Qty Description 1 1 MultiRheo Filter MRF 1 Model according order without filter element 1 Opera...

Page 13: ...ute in size The MultiRheo Filter is part of a filter series intended for use with DekaRheo and MegaRheo filter elements MRF 1 E Restrictions pertaining to use NOTICE Impermissible operating fluids The unit will be damaged The filter is designated for use with mineral oils or mineral oil based raffinates cooling lubricants MRF 1 N Restrictions pertaining to use NOTICE Impermissible operating fluids...

Page 14: ...ifferential pressure bar Flow rate l min The upper housing curve holds for mineral oil with a density of 0 86 kg dm and a kinematics viscosity of 30 mm s The lower housing curve holds for water at 20 C For turbulent flow the differential pressure will change proportionally to the density for laminar flow it will change proportionally to the density and viscosity The flow velocity should not exceed...

Page 15: ...0 4 3 µm PES 24 0 7 5 5 µm PES 18 0 4 4 10 µm PES 17 0 1 8 20 µm PES 15 0 1 8 30 µm PES 14 0 0 9 40 µm PES 14 0 0 9 50 µm PES 13 0 0 6 70 µm PES 12 0 0 5 90 µm PES 12 0 0 5 DekaRheo filter elements R Factor Filtration rating Filter material of element Aqueous fluids Oils 1 µm PES 196 267 1 µm PP 300 3 µm PES 156 201 3 µm PP 223 5 µm PES 98 121 5 µm PP 138 10 µm PES 74 94 10 µm PP 97 20 µm PES 42 2...

Page 16: ...ned from the following table Filter material of element Fluid temperature PES PP 10 30 C 8 bar 5 bar 10 60 C 6 5 bar 2 bar 10 100 C 5 bar Contamination retention capacity CRC of the filter element The determination of the values is based on experiences in daily practice and laboratory measurements in accordance with the following limiting conditions Flow rate 10 l min for each 10 of filter element...

Page 17: ...F 1 N 20 140 150 40 30 10 100 IN OUT 100 10 40 20 30 50 60 70 80 90 110 111 110 111 140 130 OUT IN Item Description 10 Filter housing 20 Filter head 30 Body seal ring 40 Coupling nut 50 Bevel 60 Screw 70 Nut 80 Washer 90 Adapter 100 Drain plug 110 Socket 111 Seal ring 130 Seal ring 140 Screw plug Clogging indicator 150 Filter element ...

Page 18: ...MRF 1 Dimensions MRF 1 E HYDAC Filter Systems GmbH en Page 18 36 BeWa MRF1 3221266e en 2009 06 08 doc 2009 06 08 Dimensions MRF 1 E ...

Page 19: ...sions MRF 1 N HYDAC Filter Systems GmbH en Page 19 36 BeWa MRF1 3221266e en 2009 06 08 doc 2009 06 08 Dimensions MRF 1 N ø IN OUT 10 13 20 361 196 98 83 G 1 2 47 437 615 869 1123 50 50 50 50 50 56 M10 120 50 30 40 ...

Page 20: ... Hydraulic schematic HYDAC Filter Systems GmbH en Page 20 36 BeWa MRF1 3221266e en 2009 06 08 doc 2009 06 08 Hydraulic schematic OUT IN X X Differential pressure of clogging indicator Drain Drain screw plug ...

Page 21: ...d in accordance with DIN ISO 228 part 1 Make sure that no vibrations or stress loading are carried over to the filter housing Use hoses or expansion joints if necessary Before installation coat the connector threads with a lubricant containing slip additives This prevents damage to the connector threads during installation Lubricant containing a slip additive MoS2 HYDAC p no 3066287 In order to ch...

Page 22: ...ce between the pump and the oil level in the tank as minimal as possible Hoses must be suitable for suction pressures of at least 0 5 bar Constrictions in the connections and lines should be avoided This could compromise suction output and cause cavitation The nominal size of the connected hoses piping must be at least as large as the inlet port sizes in order to prevent an excessively high negati...

Page 23: ... used up and must be changed The color green indicates that the the differential pressure over the filter element is 2 bar and filtration will take place Changing the Filter Element WARNING Hydraulic system is under pressure Bodily injury Depressurize the system before performing any work on it To change the filter proceed as follows 1 Switch off the pump and make sure it cannot be inadvertently s...

Page 24: ...en remove the filter bowl 2 Use a strap wrench to remove the coupling nuts 6 Remove the used filter element from the element mount and dispose of it properly 7 Clean the sealing surfaces on the filter head and filter bowl 8 Clean the sealing surface on the filter head Check the O ring for visible signs of damage and if necessary replace it Wet the O ring with hydraulic fluid and insert it ...

Page 25: ...rce or a hammer etc 11 1 Before screwing the union nut back on apply lubricant to it Recommended lubricant for plastic nut Vaseline white HYDAC p no 632391 for stainless steel unions lubricant containing a slip additive HYDAC p no 3066287 2 Screw the filter bowl over the coupling nut onto the filter head in a counterclockwise direction When doing this screw the union nut hand tight only 12 Open th...

Page 26: ...iate for your area When decommissioning and or disposing of the SMU observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil contained in the unit to components coated in oil and to electronic components After disassembling the unit and separating the various materials reuse them or dispose of them properly in...

Page 27: ...3221266e en 2009 06 08 doc 2009 06 08 Spare Parts To ensure safe and reliable operation of the filter use only original spare parts and accessories When ordering parts make sure to always indicate the unit designation cf rating plate and the serial number MRF1 E Drawing ...

Page 28: ...ng NBR 603440 1 1 1 1 40 Coupling nut plastic 10 bar 543114 1 1 1 1 40 Coupling nut Stainless steel 40 bar 545557 1 1 1 1 100 Screw plug FPM 617037 1 1 1 1 100 Screw plug NBR 617039 1 1 1 1 140 Air bleed plug Air bleed 545033 1 1 1 1 141 profile seal ring FPM 413429 1 1 1 1 141 profile seal ring NBR 411600 1 1 1 1 142 O ring FPM 610433 1 1 1 1 142 O ring NBR 604075 1 1 1 1 150 Filter element 1 1 1...

Page 29: ...MRF 1 Spare Parts HYDAC Filter Systems GmbH en Page 29 36 BeWa MRF1 3221266e en 2009 06 08 doc 2009 06 08 MRF1 AL Drawing ...

Page 30: ... Bevel 247419 1 1 1 1 60 Screw 603759 1 1 1 1 70 Nut 618273 1 1 1 1 80 Washer 604969 1 1 1 1 90 Adapter 3247990 1 1 1 1 100 Screw plug FPM 615003 1 1 1 1 100 Screw plug NBR 608658 1 1 1 1 110 Socket 608469 2 2 2 2 111 Seal ring FPM 607758 2 2 2 2 111 Seal ring NBR 615953 2 2 2 2 130 Seal ring FPM 607757 1 1 1 1 130 Seal ring NBR 615955 1 1 1 1 140 Air bleed plug Air bleed 245045 1 1 1 1 141 profil...

Page 31: ...ure in C 5 30 MRF 1 E MRF 1 E Filter size in inches 10 20 30 40 Content of the housing in l 1 1 2 2 3 2 4 3 Housing weight in kg 4 5 5 9 7 4 8 8 Material Filter head 1 4581 Stainless steel Material Filter bowl 1 4571 Stainless steel MRF 1 N MRF 1 N Filter size in inches 10 13 20 30 40 Content of the housing in l 1 9 2 3 3 2 4 6 5 9 Housing weight in kg 10 bar 3 7 4 0 5 3 6 6 7 9 Housing weight in ...

Page 32: ...luminium Number of elements Connection type D G 1 Element construction length 10 10 13 13 for N version only 20 20 30 30 40 40 Pressure stage 10 10 bar 40 40 bar Material of sealings F FPM Viton N NBR E EPDM Clogging indicator 0 without clogging indicator E Standard Pressure gauge B VM 2B 1 C VM 2C 0 D3 VM 2 D 0 L220 D4 VM 2 D 0 L24 D5 VM 2 LZ 1 DB F VR 2 F 0 electrical pressure switch Modificatio...

Page 33: ...Notes ...

Page 34: ...Notes ...

Page 35: ...Notes ...

Page 36: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...