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7

EN 7.1

13.E2/10.17

6. MAINTENANCE 

INSTRUCTIONS

6.1 USER INSTRUCTIONS FOR FILTERS

Notice

This pressure equipment 

must only be put into 

operation in conjunction 

with a machine or system.

Notice

The pressure equipment 

must only be used as 

stipulated in the operating 

instructions of the machine 

or system.

Notice

This pressure equipment 

must only be operated 

using hydraulic or 

lubricating fluid.

Caution

The user must take  

appropriate action (e.g. 

venting) to prevent the 

formation of air pockets.

Caution

Repair, maintenance work 

and commissioning must 

be carried out by specialist 

personnel only. 

Allow the pressure equipment to 

cool before handling. 

The stipulations of the operating 

instructions of the machine or 

system must be followed. 

Danger

Caution: pressure 

equipment! Before any 

work is carried out on the 

pressure equipment, 

ensure the pressure chamber 

concerned (filter housing) is 

depressurised.

Danger

On no account must any 

modifications (welding, 

drilling, opening by force 

etc.) be carried out on the 

pressure equipment.

Notice

It is the responsibility of 

the owner to comply with 

the water regulations of the 

country concerned.

Caution

Statutory accident 

prevention regulations, 

safety regulations and 

safety data sheets for fluids 

must be observed.

Caution

Filter housing must be 

earthed.

Caution

When working on, or in the 

vicinity of, hydraulic 

systems, naked flames, 

spark generation and 

smoking are forbidden.

Caution

Hydraulic oils and water-

polluting fluids must not be 

allowed to enter the soil or 

watercourses or sewer 

systems. Please ensure safe and 

environmentally friendly disposal of 

hydraulic oils. The relevant 

regulations in the country 

concerned with regard to ground 

water pollution, used oil and waste 

must be complied with.

Caution

Whenever work is carried 

out on the filter, be 

prepared for hot oil to 

escape which can cause 

injury or scalding as a result of its 

high pressure or temperature.

Danger

When using electrical 

clogging indicators, the 

electrical power supply to 

the system must be 

switched off before removing the 

clogging indicator connector.

Customer Information in respect of 

Machinery Directive 2006/42/EC

Hydraulic filters are fluid power parts/

components and are therefore excluded 

from the scope of the Machinery 

Directive. They do not bear the CE mark.

Before using these components, ensure 

compliance with the specifications 

provided by HYDAC Filtertechnik GmbH 

in this documentation.

The specifications also contain 

information on the relevant essential 

health and safety requirements (based 

on Machinery Directive 2006/42/EC) that 

are to be applied by the user.

We hereby declare that the filters 

are intended to be incorporated into 

machinery within the terms of the 

Machinery Directive 2006/42/EC.

It is prohibited to put the filters into 

service until the machinery as a whole is 

in conformity with the provisions of the 

Machinery Directive. Furthermore, our 

Terms of Sale and Delivery are available 

on our website (www.hydac.com).

SERVICE ADDRESSES

HYDAC Service GmbH

 

Postfach 1251 

66273 Sulzbach / Saar, Germany

Factory address: 

Werk 13 

Friedrichsthaler Str. 15 

66540 Neunkirchen / Heinitz 

Germany

ServiCenter: 

Tel.: +49 (0) 6897 / 509-9083 

Fax: +49 (0) 6897 / 509-9881

Customer service: 

Tel: +49 (0) 6897 / 509-412 

Fax: +49 (0) 6897 / 509-828

6.2 MAINTENANCE, GENERAL

This section describes maintenance 

work which must be carried out 

periodically. The operational safety 

and life expectancy of the filter, and 

whether it is ready for use, depend to 

a large extent on regular and careful 

maintenance.

6.3 MAINTENANCE MEASURES

 

z

Spare parts must fulfil the technical 

requirements specified by the 

manufacturer.

 

This is always guaranteed for original 

HYDAC spare parts.

 

z

Keep tools, working area and 

equipment clean.

 

z

After disassembling the filter, clean all 

parts, check for damage or wear and 

replace parts if necessary.

 

z

When changing a filter element, a high 

level of cleanliness must be observed!

6.4 INTERVAL BETWEEN ELEMENT 

CHANGES

In principle we recommend that the 

filter element is changed after 1 year 

of operation at the latest.
We recommend installing the filter 

with a clogging indicator (visual and/or 

electrical or electronic) to monitor the 

filter element.
If the clogging indicator responds, it is 

necessary to change or clean the filter 

element without delay (only W and V 

elements can be cleaned).
When no clogging indicator has been 

fitted, we recommend changing the 

elements at specific intervals. (The 

frequency of changing the filter elements 

depends on the filter design and the 

conditions under which the filter is 

operated.) When filter elements are 

subject to high dynamic loading it may 

prove necessary to change them more 

frequently. The same applies when the 

hydraulic system is commissioned or 

repaired or when the oil is changed.
The standard clogging indicators only 

respond when fluid is flowing through 

the filter. With electrical indicators the 

signal can also be converted into a 

continuous display on the control panel. 

In this case the continuous display 

must be switched off during a cold start 

or after changing the element.
If the clogging indicator responds 

during a cold start only, it is possible 

that the element does not yet need to 

be changed.

NOTE

The information in this brochure 

relates to the operating conditions and 

applications described.
For applications or operating conditions 

not described, please contact the 

relevant technical department.
Subject to technical modifications.

Summary of Contents for NFD

Page 1: ...r the oil must no longer be fed to the system in an uncleaned state 3 Unscrew cover 4 Remove filter element s with dirt retainer if present from the element spigot Examine element surface for dirt residues and larger particles since these can be an indication of damage to components 5 Remove dirt retainer if present by turning anti clockwise bayonet fitting only on Version 1 x 6 Replace or clean f...

Page 2: ...ing indicator or screw plug See Point 5 Replacement clogging indicator 2 1 Screw plug VR 0 A 1 VR 0 A 1 V 4 00306006 00305928 2 2 Screw plug VSTI G 3 4 NBR VSTI G 3 4 FKM 2 00607167 00613726 3 Seal kit E NFD 1 x Seal kit E NFD 1 x V 2 2 01295742 01295743 3 1 O ring element 2 97 8 x 5 33 3 2 O ring cover 2 189 87 x 5 33 3 3 O ring tank seal 2 24 67 x 5 33 4 Lever NFD 2600 1 01205525 5 Dirt retainer...

Page 3: ...rew plug VR 0 A 0 VR 0 A 0 V 2 2 00306006 00305928 2 2 Screw plug VD 0 A 1 VD 0 A 1 V 2 4 00305932 00305931 2 3 Screw plug VSTI G 3 4 NBR VSTI G 3 4 FKM 2 2 00607167 00613726 2 4 Screw plug VSTI G 1 2 NBR VSTI G 1 2 FKM 2 4 00607166 00613168 3 Seal kit E NFD 1 x Seal kit E NFD 1 x V 2 2 01270370 01270371 3 1 O ring element 2 97 8 x 5 33 3 2 O ring cover 2 189 87 x 5 33 4 Lever NFD 2600 1 01205525 ...

Page 4: ... 2 CLOGGING INDICATOR or screw plug See Point 5 Replacement clogging indicator 2 1 Screw plug VR 0 A 0 VR 0 A 0 V 4 00306006 00305928 3 Seal kit E NFD 1 x Seal kit E NFD 1 x V 4 4 01295742 01295743 3 1 O ring element 4 97 8 x 5 33 3 2 O ring cover 4 189 87 x 5 33 3 3 O ring tank seal 4 240 67 x 5 33 4 Lever NFD 2600 1 01205525 5 Dirt retainer 4 01204141 Other spare parts on request 4 2 1 3 3 3 2 1...

Page 5: ...0306006 00305928 8x 8x 00306006 00305928 2 2 Screw plug VD 0 A 1 VD 0 A 1 V 4x 8x 00305932 00305931 6x 12x 00305932 00305931 8x 16x 00305932 00305931 2 3 Screw plug VSTI G 3 4 NBR VSTI G 3 4 FKM 4x 4x 00607167 00613726 6x 6x 00607167 00613726 8x 8x 00607167 00613726 2 4 Screw plug VSTI G 1 2 NBR VSTI G 1 2 FKM 4x 8x 00607166 00613168 6x 12x 00607166 00613168 8x 16x 00607166 00613168 3 Seal kit E N...

Page 6: ...T CLOGGING INDICATOR VM 5 D X L24 Type of indicator VR Return line pressure indicator with type code 1 x VM Differential pressure indicator with type code 2 x Response pressure 2 Standard 2 bar on VR indicator others on request 5 Standard 5 bar on VM indicator others on request Type of clogging indicator A with steel blanking plug in indicator port BM visual C electrical D visual and electrical Mo...

Page 7: ...re that the filters are intended to be incorporated into machinery within the terms of the Machinery Directive 2006 42 EC It is prohibited to put the filters into service until the machinery as a whole is in conformity with the provisions of the Machinery Directive Furthermore our Terms of Sale and Delivery are available on our website www hydac com SERVICE ADDRESSES HYDAC Service GmbH Postfach 12...

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