HYDAC International OLF-10/2, Installation Manual

Page 1: ...OLF 10 2 OffLine Filter Installation Manual English translation of original instructions Document No 3494386 ...

Page 2: ... the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly and necessary corrections are made in future editions We welcome any suggestions for improvements All details are subject to technical modifi...

Page 3: ...Improper Use 9 Informal Safety Precautions 10 Training and Instruction of Personnel 10 Safety Measures to Be Followed during Normal Operation 10 Structural modifications 11 Storing the OLF 11 Checking the Scope of Delivery 12 OLF Features 13 Restrictions pertaining to use 13 Components of the OLF 10 2 14 Dimensions 15 Hydraulic plan 16 Installing the OLF 17 Notes on the hydraulic connection 18 Sta...

Page 4: ...OLF 10 2 Contents HYDAC Filter Systems GmbH en Page 4 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 Model Code 29 ...

Page 5: ...roduct so it is always at your fingertips Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or other...

Page 6: ... e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modificatio...

Page 7: ...m looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number HYDAC Filter Systems GmbH en Page 7 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 Product designation Page number Edition date Document language Documentation No with Index File name The documentation n...

Page 8: ... solely to using the OLF The OLF has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property Use the OLF only when in a safe perfect condition Immediately rem...

Page 9: ...roperty damage if safety precautions are not observed Proper Designated Use The OffLine Filter OLF is a stationary secondary flow filter and is used for the purpose of separating out oil ageing byproducts water and solid particles from hydraulic and lubrication fluids Proper or designated use of the product extends to the following Filtering hydraulic and lubrication fluids off line Maintaining ad...

Page 10: ...cted personnel The areas of responsibility of your staff must be established in a clear cut manner Staff undergoing training may not use the OLF unless supervised by an experienced staff member Individuals Individuals undergoing training Individuals with technical training engineering background Electrician Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioni...

Page 11: ...ely replace any unit components which are not in perfect condition Use only original spare parts Storing the OLF Storage may not be done unless the OLF has been completely drained cleaned and flushed and the filter element removed Storage temperature 30 C to 100 C Humidity up to 80 relative humidity Air Clean salt free air not near oxidizing substances rust film Storage duration Indefinitely After...

Page 12: ... put the OLF into operation unless it is in perfect condition Report any damage to the forwarding agent immediately The fluid connections are all sealed with plastic plugs to prevent the intrusion of contaminants into the filter during transport The following items are supplied Item Qty Designation 1 1 OffLine Filter OLF 10 2 model according to order without filter element 1 Operation and Maintena...

Page 13: ...yproducts to the filter material without rapid clogging Filter rating 3 µm Very high dirt holding capacity through pronounced depth structure Its area of application is gear oil filtration in particular for wind turbine gearboxes The advantages of the OffLine Filters OLF are Longer lifetime for the main flow filter Improvement of component lifetime Higher machine availability Longer oil change int...

Page 14: ...2 Item Designation 1 Filter connector 2 Filter housing 3 Filter cover 4 Air bleed plug Air bleed 5 Drain ball valve 6 Clogging indicator 7 Adapter with orifice 8 Adapter HYDAC Filter Systems GmbH en Page 14 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 15: ...LF 10 2 Dimensions Dimensions 600 Ø132 Ø125 755 5 95 8 143 144 8 178 170 286 257 8 261 80 69 9 35 7 132 OUT IN HYDAC Filter Systems GmbH en Page 15 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 16: ...ydraulic plan Hydraulic plan A B INLET OUTLET CI CI Differential pressure of clogging indicator Drain Drain screw plug HYDAC Filter Systems GmbH en Page 16 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 17: ...r vibrations are transmitted to the filter housing Use hoses or expansion joints if necessary Before installation coat the connector threads with a lubricant containing slip additives This prevents damage to the connector threads during installation Lubricant containing a slip additive MoS2 HYDAC p no 3066287 Make sure there is sufficient room A to change the filer element Perform installation wor...

Page 18: ...y mm s D Density kg dm Mineral oil based hydraulic fluid has a density of 0 9 kg dm This applies to straight pipe runs and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the oil level in the tank as minimal as possible Hoses must be suitable for suction pressures of at least 0 5 bar Constrictions in t...

Page 19: ...ioning the filter elements must be inserted in the housing See the chapter on Changing the filter element To prevent pressure surges the shut off valves on the inlet and outlet side are to be opened slowly for startup and filling after the filter element has been replaced During operation pay particular attention to operating conditions such as operating temperature operating pressure and the perm...

Page 20: ...ing indicators with optical or electrical signal transmitters in our accessories list The clogging indicator displays how high the differential pressure over the filter element is If the clogging indicator is red the differential pressure is too high indicating that the filter element is used up and must be changed The color green indicates that the the differential pressure over the filter elemen...

Page 21: ...ertently switched back on 2 Close the shut off valve 1 on IN inlet Depressurize the filter housing Unscrew the air bleed screw 2 out completely in a counterclockwise direction using a 6 mm Allen wrench 3 Drain the filter housing by opening the drain ball valve 2 Collect the escaping fluid 7 liters in a suitable container 1 and dispose of it in accordance to local regulations HYDAC Filter Systems G...

Page 22: ...iclockwise Completely unscrew the filter cover by hand 5 Remove the used filter element and dispose of it properly in accordance with local regulations 6 Clean the sealing surface on the filter housing HYDAC Filter Systems GmbH en Page 22 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 23: ...ssure pressing it downwards and screwing it in Do not use excessive force or a hammer etc 9 Clean the sealing surface on the filter cover Check the O rings for damage and replace them if necessary Moisten the thread in the filter cover with operating medium or a lubricant containing a slip additive HYDAC Filter Systems GmbH en Page 23 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 24: ... by hand onto the filter housing turning it in a clockwise direction 11 Tighten the filter head with a 38 mm wrench turning it clockwise and then loosen it by a turn HYDAC Filter Systems GmbH en Page 24 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 25: ...nto the filter Screw in the air bleed screw 2 completely in a clockwise direction using a 6 mm Allen wrench Tighten the air bleed screw with a torque 20 Nm 13 Check the filter for leaks 14 The filter is now ready for operation HYDAC Filter Systems GmbH en Page 25 32 BeWa OLF10 2 TV 3494386 en 2009 09 16 doc 2009 09 16 ...

Page 26: ...ial as appropriate for your area When decommissioning and or disposing of the OLF observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronical components After disassembling the unit and separating the various materials reuse them or dispose of them properly...

Page 27: ...54 2 Locking screw assembly NBR 1 00305932 2 Locking screw assembly consisting of items 2 1 2 3 FPM 1 305931 2 1 Screw plug 245045 2 2 Sealing ring FPM 413429 2 3 O ring FPM 610433 3 Repair set consisting of items 3 1 3 3 OLF 10 2 1 3 1 O ring cover FPM 1 613077 3 2 Sealing ring NBR 1 411600 3 3 O ring clogging indicator NBR 1 604075 3 4 O ring connector FPM 1 613077 3 5 Screw plug 1 615003 3 6 Sc...

Page 28: ...09 09 16 Technical data Number of filter elements 1 Operating pressure 25 bar max Material of sealings FPM NBR Operating temperature range 10 100 C Hydraulic Connectors G Storage temperature 30 121 C Content of the housing 6 liters Housing weight 21 kg Material Filter head Aluminum Material Filter bowl Steel ...

Page 29: ...ter type Filter Size Material of body N Aluminum Number of elements Connection type D G 1 Element construction length 40 40 Pressure stage 25 25 bar Material of sealings F FPM Viton Clogging indicator 0 without clogging indicator B VM 2B 1 C VM 2C 0 D3 VM 2 D 0 L220 D4 VM 2 D 0 L24 D5 VM 2 LZ 1 DB F VR 2 F 0 electrical pressure switch Modification ID ...

Page 30: ...Notes ...

Page 31: ...Notes ...

Page 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...