HYDAC International OLS, Operating And Maintenance Instructions Manual

Page 1: ...OLS OffLine Separator Operating and Maintenance Instructions Doc 3329742a ...

Page 2: ...le to compensation Exclusion of liability However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in subsequent editions We welcome any suggestions for improvements Technical specifi...

Page 3: ...port connection 12 9 5 Electrical connection 12 10 Operating 13 10 1 Working principle 13 10 2 Starting 13 10 3 Running and water drainage 13 10 4 Filling up 14 10 5 Oil sample 14 10 6 Stopping and draining 14 11 Filter element replacement 15 12 Maintenance 16 12 1 First month or 700 hours of operation 16 12 2 First 6 months or 4400 hours of operation 16 12 3 Daily 16 12 4 Weekly 16 12 5 Monthly o...

Page 4: ...oduct as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions In these cases we go to every effort to keep your documentation current by sending you updates But we need your help Please make sure that you incorporate the updates in your documentation and that non current sections are removed ...

Page 5: ...es to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately o...

Page 6: ... number you are looking for stop paging The chapter heading is featured in the upper right corner of each page The documentation number edition and index are featured in the lower left corner of each page and on the cover sheet of the instructions This information features the following format The documentation no is a part no which is used to order the instructions The index is increased every ti...

Page 7: ...ste The drained water must be disposed in accordance with current waste disposal legislation Before any maintenance or repair work is carried out on the OffLine Separator OLS electrical power supply must be disconnected the filter housing must be de pressurized and drained completely 2 Abbreviations and symbols The following symbols are used to denote safety precautions and information This symbol...

Page 8: ...t for indoor use only The OffLine Separator OLS is for installation in an off line loop but are also suitable for filling and transfer applications Viscosity range 12 20 000 mm s cSt Pmax 6 bar 86 psi Tmax 80 C 176 F Tambient 10 60 C 50 140 F Use without motor pump group It is important to ensure that the fluid flow is pulsation free 6 Typical dewatering rates Öltyp Fluid type Type du fluide Volum...

Page 9: ... Separator OLS HYDAC Filtertechnik GmbH en Page 9 BEWA OLS 3329742a en doc 2006 11 29 7 Dimensions 510 ca 1380 600 360 Ε 12 Vorderansicht Front view Seitenansicht Side view Draufsicht Top view ca 418 410 G1 2 ...

Page 10: ...5 250 mm s cSt Gear pump 15 1 000 mm s cSt Centrifugal pump 1 20 mm s cSt Pump Type Without pump 1 1 000 mm s cSt Size 10 20 and 30 Filter Element s Filtration rating 5μ absolute Without Man motor starter Motor protection Control box Manual Water drainage Automatic Visual Electric f alarm signal Operations control Clogging indicator Visual electric f alarm signal Without Electrical 1 4 kW 1 5 W cm...

Page 11: ...revent compromising suction output Cavitation danger The suction hose or pipe must be connected at the reservoir bottom lowest point to secure efficient water removal from the main system 9 3 Pressure port connection The nominal size of the pressure hose should be equal to that of the filter housing port whenever possible If a smaller hose size is used the pressure drop must nevertheless be higher...

Page 12: ... please inform the manufacturer The voltage frequency and fuse size stated in specifications must agree with the installations at the electric power supply to the OffLine Separator OLS Turn the Main Switch to position OFF and connect the electrical power supply to the control box according to the wire diagram Connect the electrical power supply and check that the correct voltage are represented at...

Page 13: ...r 10 2 Starting Close the drain valve Install the bleed plug but leave it open Open the shutoff valve if installed Start the pump and observe that air is bleeded from the bleed plug Fill the housing completely keeping the bleed port open until fluid escapes Observe that the differential pressure rises on the clogging indicator 10 3 Running and water drainage It is recommended to keep the OffLine S...

Page 14: ...ssure line from the pump and before the offline filter element so oil from the sampling point represents the condition in the main reservoir Oil samples are drawn out as dynamic samples Start the pump if not running and wait at least 1 hour to secure that the oil in the inlet line represents the oil in the main reservoir Place a bucket under the sampling point Open the sampling point valve slightl...

Page 15: ...ection for one element package For each additional element package turn an additional 90 Remove the contaminated element s and clean the filter upper housing Remove the sealing flange for inspection of the separation lower housing Remove the spacers and outlet demister and clean them if required Inspect the O ring s for damage and renew if necessary Install drip catcher filter oil guide filter spa...

Page 16: ...OffLine Separator OLS for leaks Observe the clogging indicator If the backpressure are above 2 5 bar the Filter Element must be replaced 12 4 Weekly Observe that the motor pumpgroup are running without extreme noise and vibrations 12 5 Monthly or every 700 hours operation Open bleed plug at top of the housing until oil appears Carefully open the drain valve slightly until oil appears 12 6 12 month...

Page 17: ...e 3299623 1 Extension piece 3299994 Cover flat 3030462 1 Clamp 6028356 1 O ring for housing FPM 6012630 2 Filter element 5µm for coalescence bowl N15OR005 1F 3305651 11 In order to ensure safe and reliable operation use only original replacement parts and accessories When ordering replacement parts always quote the model and serial number see model plate ...

Page 18: ...OffLine Separator OLS HYDAC Filtertechnik GmbH en Page 18 BEWA OLS 3329742a en doc 2006 11 29 14 General arrangement ...

Page 19: ...OffLine Separator OLS HYDAC Filtertechnik GmbH en Page 19 BEWA OLS 3329742a en doc 2006 11 29 15 Piping diagram ...

Page 20: ...OffLine Separator OLS HYDAC Filtertechnik GmbH en Page 20 BEWA OLS 3329742a en doc 2006 11 29 16 Electric diagram ...

Page 21: ...aterial Edelstahl 1 4301 Filling volume 50 l Operating pressure max 6 bar Material of sealing NBR FPM optional Basic weight 55 kg Fluid temperature range 10 80 C Ambient temperature range 5 40 C Relative Luftfeuchte max 90 Druck am Eintritt max 0 4 0 6 bar with pump 0 5 2 bar without pump Permissible viscosity range 15 500 mm s Hydrulic connection Inlet Outlet G 1 Dewatering connection G ...

Page 22: ...OffLine Separator OLS HYDAC Filtertechnik GmbH en Page 22 BEWA OLS 3329742a en doc 2006 11 29 18 Model code ...

Page 23: ...OffLine Separator OLS HYDAC Filtertechnik GmbH en Page 23 BEWA OLS 3329742a en doc 2006 11 29 ...