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FIL1609-1828 / 04.19

FILTER MAINTENANCE

6.  Maintenance Instructions

6.1 User Instructions for Filters

This symbol is followed by user tips and 

particularly useful information.

• 

 This pressure equipment must only be put into operation in 

conjunction with a machine or system.

• 

The pressure equipment must only be used as stipulated in the 

operating instructions of the machine or system.

• 

This pressure equipment must only be operated using hydraulic or 

lubricating fluid.

• 

It is the responsibility of the operator to comply with the water 

regulations of the country concerned.

This symbol denotes safety precautions, 

the non-observance of which can endanger 

persons and the environment.

CAUTION

• 

  The user must take appropriate action (e.g. venting) to prevent the 

formation of air pockets.

• 

Repairs, maintenance work and commissioning must only be carried 

out by trained personnel. 

• 

Allow the pressure equipment to cool before handling. 

• 

The stipulations of the operating instructions of the machine or the 

system must be followed.

• 

Statutory accident prevention regulations, safety regulations and 

safety data sheets for fluids must be observed.

• 

Filter housing must be grounded.

• 

When working on, or in the vicinity of, hydraulic systems, open flames, 

sparks and smoking are forbidden.

• 

Hydraulic oils and water-polluting fluids must not be allowed to 

enter the soil or watercourses or sewer systems. Please ensure safe 

and environmentally friendly disposal of hydraulic oils. The relevant 

regulations in the country concerned with regard to ground water 

pollution, used oil and waste must be complied with.

• 

Whenever work is carried out on the filter, be prepared for hot oil 

to escape which can cause injury or scalding as a result of its high 

pressure or temperature.

DANGER!

• 

 Caution: pressure equipment! Before any work is carried out on the 

pressure equipment, ensure the pressure chamber concerned (filter 

housing) is depressurized.

• 

On no account must any modifications (welding, drilling, opening by 

force...) be carried out on the pressure equipment.

• 

When using electrical clogging indicators, the electrical power supply 

to the system must be switched off before removing the clogging 

indicator connector.

6.2 Maintenance, General

This section describes maintenance work which must be carried out 

periodically. The operational safety and life expectancy of the filter, and 

whether it is ready for use, depend to a large extent on regular and careful 

maintenance.

6.3 Maintenance Measures

• 

Spare parts must fulfil the technical requirements specified by the 

manufacturer.  

This is always ensured when using original HYDAC spare parts.

• 

Keep tools, working area and equipment clean.

• 

After disassembling the filter, clean all parts, check for damage or 

wear and replace parts if necessary.

• 

When changing a filter element, a high level of cleanliness must be 

observed.

6.4  Interval Between Element Changes

In principle we recommend that the filter element is changed every 6 

months or upon indication, whichever occurs first.
We recommend installing the filter with a clogging indicator (visual and/or 

electrical or electronic) to monitor the filter element.
When no clogging indicator has been installed, we recommend changing 

the elements at specific intervals. 

(The frequency of changing the filter 

elements depends on the filter design and the conditions under which the filter 
is operated)

. When filter elements are subject to high dynamic loading it 

may prove necessary to change them more frequently. The same applies 

when the hydraulic system is commissioned, repaired or when the oil is 

changed
The standard clogging indicators only respond when fluid is flowing 

through the filter. With electrical indicators the signal can also be 

converted into a continuous display on the control panel. In this case 

the continuous display must be switched off during a cold start or after 

changing the element.
If the clogging indicator responds during a cold start only, it is possible 

that the element does not yet need to be changed.

Customer Information in respect of Machinery Directive 2006/42/EC

Hydraulic filters are defined as fluid power parts / components and are 

therefore excluded from the scope of the Machinery Directive, sections  

1.4.1 - 1.4.3. They do not bear the CE mark.
Before using these components, ensure compliance with the 

specifications provided by HYDAC Technology Corporation. The 

specifications also contain information on the relevant essential health 

and safety requirements (based on Machinery  

Directive 2006/42/EC).
We hereby declare that the filters are intended to be incorporated into 

machinery within the terms of the Directive 2006/42/EC. It is prohibited to 

put the filters into service until the machinery as a whole is in conformity 

with the provisions of the Machinery Directive.

Service address
HYDAC Technology Corporation 

Filter Division

2260 City Line Road 

Bethlehem, PA 18017 

+1.610.266.0100

NOTE

 

The information in this brochure relates to the operating conditions and applications 

described. 

For applications or operating conditions not described, please contact the relevant 

technical department. 

Subject to technical modifications.

Summary of Contents for RFD Series

Page 1: ...ng with clean operating fluid 2 When installing a new filter element check that the designation corresponds to that of the old element 3 If present install the contamination retainer onto the new or cleaned filter element by turning clockwise 4 Place filter element carefully on to the element nozzle in the housing 5 Sizes 60 330 Replace cover plate and screw in cover plate bolts by hand then tight...

Page 2: ...92 2 x 307622 2 x 1293042 2 x 1293039 1261127 1261128 2065071 2073676 3 1 O ring element 22 x 3 5 34 x 3 5 48 x 3 68 x 5 68 x 5 97 8 x 5 33 3 2 O ring cover plate 63 09 x 3 53 91 67 x 3 53 105 x 5 142 x 6 153 x 5 175 x 5 185 x 5 3 3 O ring indicator 18 x 2 5 3 4 O ring tank seal 82 14 x 3 53 110 72 x 3 53 00405588 03170653 03170653 00405590 4 Contamination retainer RF D 00245028 00246164 00245029 ...

Page 3: ...ly designed to minimize electrostatic charge generation Model Codes Containing RED are non stock items Minimum quantities may apply Contact HYDAC for information and availability 5 Replacement Clogging Indicator VR 5 D X V Indicator Prefix VR Return Filters Trip Pressure 2 29 psid 2 bar return filters 5 72 psid 5 bar optional Type of Indicator A No indicator plugged port B Pop up indicator auto re...

Page 4: ...are parts must fulfil the technical requirements specified by the manufacturer This is always ensured when using original HYDAC spare parts Keep tools working area and equipment clean After disassembling the filter clean all parts check for damage or wear and replace parts if necessary When changing a filter element a high level of cleanliness must be observed 6 4 Interval Between Element Changes ...

Page 5: ...5 FIL1609 1828 04 19 FILTER MAINTENANCE Notes ...

Page 6: ...CORPORATION Mobile Hydraulic Division 1660 Enterprise Parkway Suite E Wooster OH 44691 1 610 266 0100 HYDAC CYLINDERS LLC 540 Carson Road North Birmingham AL 35217 1 205 520 1220 HYDAC TECHNOLOGY CORPORATION HYDAC CORPORATION Sales Office Operations 510 Stonegate Drive Katy TX 77494 1 281 579 8100 HYDAC TECHNOLOGY CORPORATION HYDAC CORPORATION NW Sales Office Operations 1201 NE 144th St Bldg B Sui...

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