Hydac MM-KKE-M-C-U, Operating And Maintenance Instructions Manual

Page 1: ...MM KKE M C U Measuring microscope Operating and Maintenance Instructions English translation of original instructions Document no 3239239b ...

Page 2: ...ty for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications Technical specifications are subject to change without notice HYDAC FILTER SYSTE...

Page 3: ... 8 Transporting the microscope 9 Storing the microscope 9 Checking the Scope of Delivery 10 Microscope features 11 System requirements 11 Components on the microscope 12 Installing the microscope 16 Assembling the illuminator cold light source 17 Installing and setting the camera 19 Installing the image processing software 20 Operating the microscope 21 Performing a measurement 22 Evaluating a fil...

Page 4: ...formation on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach Saar Germany W...

Page 5: ...int out that changes to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify...

Page 6: ...e documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx Chapter description Page number Edition date Document language Documentation no with index file name The documentation number with its index enables you to order another copy of the opera...

Page 7: ...ions in particular the rules and regulations on accident prevention applicable for the place of operation The measuring microscope has been designed and constructed in accordance with current state of the art technology and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the unit or the ROCS or other material assets may be damaged Only u...

Page 8: ...afety precautions are not observed NOTICE NOTICE denotes situations which can lead to property damage if instructions are not followed Proper Designated Use Use the measuring microscope for optical evaluation of filter membranes and for the enlargement visualization of particles etc Analyzing the type size and quantity of contamination enables quality standards to be verified and documented and th...

Page 9: ...croscope will be damaged Transport the measuring microscope only in a closed transport container carry it in vertical position or by the handle Storing the microscope NOTICE Storing the microscope without a transport container The measuring microscope will be damaged Store the microscope in a clean and dry location in its closed transport case and in a horizontal or vertical position The microscop...

Page 10: ...ens turret 4 1 Objective lens 10 1 already mounted on the objective lens turret 5 1 Objective lens 20 1 already mounted on the objective lens turret 6 2 Connection cable L 1 5 m 7 1 Camera with micrometer eyepiece 8 1 Power supply for camera 9 1 S VHS connection cable L 5 m 10 1 Cold light illuminator 100 W 11 1 Fiber optic gooseneck dual arm 12 1 WinTV USB external TV card including USB connectio...

Page 11: ...image processing system The image processing system consists of a CCD color camera and an external video TV tuner which is connected to your PC via the USB Universal Serial Bus port The measurement scale integrated into the camera eyepiece enables the size of the particles being examined to be precision determined The conversion table in mm per graduation mark on the objective lens can be found on...

Page 12: ...ver between binocular camera eyepiece 3 Power connection 4 Power switch for internal lighting 5 Illumination intensity adjustment dial for internal lighting 6 Adjustment lever for limiting the height setting of the x y mechanical stage HYDAC FILTER SYSTEMS GMBH en Page 12 32 BeWa MM KKE M C U 3239239b en us 2011 10 10 doc 2011 09 27 ...

Page 13: ...der has to be pulled out c Dovetail ring Enables components to be quickly changed in addition to providing for a swivel range of 360 d Stand Carries all components Main components arm and base e Objective lens turret and objective lenses The turret contains specially sized holes with an internal thread for mounting the objective lenses In so doing it enables the objective lenses to be swiveled int...

Page 14: ...specimen The specimen could not be properly illuminated without it The condenser is located underneath the specimen stage and consists of a lens system and an iris stop or aperture diaphragm The condenser serves to optimally collect the microscope light for the respective objective lens When the aperture is opened resolution increases while contrast decreases The opposite effect is created when it...

Page 15: ...cial artificial light source featuring a collector and field diaphragm making using the microscope easier and the user more independent m Aperture diaphragm adjuster Used for centering the field diaphragm image n Ground glass plate Serves to diffuse light and is slid into a specially constructed slit between the lamp and collector It enables light to be distributed evenly without colored fringes ...

Page 16: ...r tube 3 Insert the connection cable into the microscope You require this power supply only for the internal lower lighting The microscope has a condenser and a source of lighting for transmitted light mode This light source is normally not suitable for examining filter membranes 4 The assembly of your microscope is complete HYDAC FILTER SYSTEMS GMBH en Page 16 32 BeWa MM KKE M C U 3239239b en us ...

Page 17: ...eneck First loosen the setscrew on the mount so that the mounting pin can be slid into the mounting hole Ensure that the flexible fiber optic arms face vertically upwards Flatten the top of the mounting pin to secure it against twisting Screw the setscrew in and tighten it gently Fehler Es ist nicht möglich durch die Bearbeitung von Feldfunktionen Objekte zu erstellen 3 Plug the connector cable in...

Page 18: ...10 doc 2011 09 27 4 Switch on the illuminator using the rotary button a at the front and regulate the brightness The illuminator has a fan to cool the lamp This fan makes a small amount of noise when in operation Fehler Es ist nicht möglich durch die Bearbeitung von Feldfunktionen Objekte zu erstellen 5 The illuminator is now ready for use ...

Page 19: ...e operated using either the stereo eyepiece or the camera eyepiece Switch between the two eyepieces by inserting or pulling out the knurled pin on the right of the trinocular optical head When operating the microscope using the camera eyepiece the knurled pin of the trinocular optical head has to be pulled out 4 Connect the external adaptor to supply power to the camera To do this use only the ada...

Page 20: ...n Feldfunktionen Objekte zu erstellen 6 and the C Video IN jack of the TV tuner Fehler Es ist nicht möglich durch die Bearbeitung von Feldfunktionen Objekte zu erstellen 7 Connect the external TV tuner to a non used USB 2 0 port of your PC using the USB cable 8 The camera is now connected to your PC and ready for operation Installing the image processing software To install the image processing so...

Page 21: ...tereo eyepiece or the camera eyepiece Lenses can be selected by pushing in or pulling out the silver colored knurled pin on the right of the trinocular optical head When operating the microscope using the binocular tube for direct visual examination the knurled pin has to be inserted Rotate the turret to the objective lens with the lowest magnification and focus it on the specimen Focusing takes p...

Page 22: ...using your finger and slip the membrane support into the holder The membrane support is fixed in place as soon as you let go of the stage clip Examining the specimen under the microscope is facilitated by the illuminator Rotate the turret to the objective lens with the lowest magnification 4 1 and focus it on the specimen Focusing is carried out using the coarse and fine adjustment knob The microm...

Page 23: ...nversion of the measurement results example Objective lens used 1 scale graduation line corresponds to X Particle size measured in scale graduation lines Accords with particle size 4 1 25 µm X 1 2 30 µm 4 1 25 µm X 2 50 µm 10 1 10 µm X 1 2 12 µm 10 1 10 µm X 2 20 µm 20 1 5 µm X 1 2 6 µm 20 1 5 µm X 2 10 µm Particle size 2 scale graduation lines Particle size 1 2 scale graduation lines ...

Page 24: ...l equipment may only be done by a properly trained certified electrician Cleaning maintaining the microscope Clean the microscope surface regularly using a soft cloth or brush Use only a mild soap solution for stubborn contamination The optical components are to be cleaned using a clean dry lint free linen cloth or lens cleaning paper Remove any stubborn coating with extreme care using a cloth soa...

Page 25: ...t 4 Let the lamp in the microscope cool down Slowly turn the microscope on its side so that the underside of the microscope is easily accessible A Open the knurled pin to the lamp flap B Knurled pin for adjusting the lamp C Temperature fuse plug for lamp 5 Undo the knurled pin A by turning it in a counterclockwise direction and open the lamp flap HYDAC FILTER SYSTEMS GMBH en Page 25 32 BeWa MM KKE...

Page 26: ...w bulb only in a cloth and not with your bare fingers Fingerprints burn in during operation Plug the lamp into the base Replacement bulb Type 10W 6V OSRAM no 644410 S 8 The bulb replacement is complete HYDAC FILTER SYSTEMS GMBH en Page 26 32 BeWa MM KKE M C U 3239239b en us 2011 10 10 doc 2011 09 27 ...

Page 27: ... of the housing by the handle 3 Disconnect the plug from the bulb Push the bulb upwards out of the fitting Slide the new bulb into the light fitting from above Replacement bulb Type 12V 100W Philips No 6834 Connect the plug to the lamp again 4 Mount the housing lid and screw in the 4 Phillips head screws again Plug in the power plug and switch on the illuminator 5 The bulb replacement is complete ...

Page 28: ...priate for your area When decommissioning and or disposing observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronical components After disassembling the unit and separating the various materials reuse them or dispose of them properly in accordance with loc...

Page 29: ...0 10 doc 2011 09 27 Model Code MM KKE M C U Basic type MM Measuring microscope Lens system KKE Trinocular Supply voltage O 240 V AC 50 Hz 1 Phase Australia M 230 V AC 50 Hz 1 Phase Europe P 100 V AC 50 Hz 1 Phase Japan Accessories C Cold light lighting Z Without Supply voltage U CCD camera with USB port ...

Page 30: ...100x 200x Tube length 160 mm Total height 330 mm Paint colour light grey PC interface USB port 2 0 Ambient temperature range 0 45 C 32 113 F Storage temperature range 40 80 C 40 176 F Relative humidity max 90 non condensing Weight 13 kg Electrical data Supply voltage 24 V DC 20 residual ripple 10 Power consumption electricity 100 W max 4 A max IP class IP 50 open in operation IP 67 closed Protecti...

Page 31: ......

Page 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com Email filtersystems hydac com ...