Hydac MRF7, Installation And Maintenance Instructions Manual

Page 1: ...MRF7 MultiRheo Filter 16 bar Installation and Maintenance Instructions English translation of original instructions Documentation no 3635531 ...

Page 2: ... for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications All content of this manual is subject to revision without notice HYDAC FILTER SYST...

Page 3: ...RF 11 Checking the scope of delivery 12 Technical specifications 13 Restrictions pertaining to use 13 Calculating the pressure differential of the filter housing filter element 14 Housing Pressure loss curve housing 14 p Connection DIN DN 100 14 connection DIN DN 200 15 Filter element pressure loss calculation filter element 15 p R Resistance Factors 16 Filter material 16 Maximum differential pres...

Page 4: ...doc 2010 05 25 Dimensions 20 Setting up fastening MRF 21 Hydraulic connection of the MRF 21 Notes on pipes and hoses 22 Starting up the MRF 23 Performing maintenance 23 Replacing the filter elements 24 Spare parts 27 Disposing of the MRF 29 Customer Service 29 Technical data 29 Model code 30 ...

Page 5: ...documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional suggestions or notes contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66...

Page 6: ...ct e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modificat...

Page 7: ...n I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx Chapter Page number Edition date Document language Documentation No with Index File name The documentation number with its index enables you to order another copy of t...

Page 8: ...mb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property Use the MRF Solely for its designated use Only when in safe perfect condition Immediately remedy any malfunctions that might impair safety Our General Terms and Conditions apply They are provided to the owner upon conclusion of purchase of the unit at the latest Any...

Page 9: ...can lead to property damage if safety precautions are not observed Proper Designated Use The MultiRheo Filter MRF is a stationary filtration unit used for full flow or bypass filtration of low viscosity fluids Proper or designated use of the product extends to the following Maintaining adherence to all the instructions contained herein Performing requisite inspection and maintenance work Improper ...

Page 10: ...r Staff undergoing training may not use the MRF unless supervised by an experienced staff member Individuals Instructed individuals Personnel with technical training engineering background Electricians Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Troubleshooting mechani...

Page 11: ... it for damage in transit The connectors ports are closed off so that no contamination can enter the unit while it is in transit Dispose of the packaging material as appropriate for your area Storing the MRF Store the filter in a clean dry place Drain the filter housing completely before putting it into storage Check the external corrosion protection paint coat for damage apply a new coat or touch...

Page 12: ... damages in transit to the transport company or the responsible agent immediately Do not put the unit into operation The following items are included in the scope of delivery Item Qty Designation 1 1 MultiRheo Filter 104 Filter elements type and quantity as per order 1 Installation and Maintenance Instructions HYDAC FILTER SYSTEMS GMBH en us Page 12 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 0...

Page 13: ...used for full flow and bypass filtration of low viscosity fluids for the separation of particles of 100 1 µm absolute The MultiRheo Filter is part of a filter series for the use of Flexmicron filter elements Restrictions pertaining to use NOTICE Impermissible operating media The filter will be damaged The unit is only to be used with mineral oils or mineral oil based raffinates or for cooling lubr...

Page 14: ...the R factors p p Housing Pressure loss curve housing p The upper housing curve holds for mineral oil with a density of 0 86 kg dm and a kinematics viscosity of 30 mm s The lower housing curve holds for water at 20 C For turbulent flow the differential pressure will change proportionally to the density for laminar flow it will change proportionally to the density and viscosity The flow velocity sh...

Page 15: ...in Filter element pressure loss calculation filter element p The following calculation is based on clean filter elements 1000 min inch L n l Q s mm V R bar p R R Factor V viscosity mm s Q flow rate l min N Numbers of elements L Length of element inch HYDAC FILTER SYSTEMS GMBH en us Page 15 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 16: ...ber Maximum differential pressure at the filter element The maximum differential pressure Δpmax and the permitted temperature at the filter element are Filter material Fluid temperature PP PA PES 10 30 C 4 bar 7 bar 8 bar 10 60 C 2 bar 5 5 bar 6 5 bar 10 100 C 3 5 bar 5 bar Filter element FlexMicron P Premium Aqueous fluids Oils Filtration rating PES PES GF 1 µm 32 0 10 4 5 4 3 µm 24 0 7 5 5 µm 18...

Page 17: ...010 05 25 Filter element FlexMicron S Standard Aqueous fluids Filtration rating PA PP 1 µm 274 321 3 µm 116 186 5 µm 42 132 10 µm 15 99 20 µm 11 54 30 µm 6 0 16 40 µm 3 8 12 50 µm 1 9 10 70 µm 1 1 8 90 µm 0 6 6 Filter element FlexMicron E Economy Aqueous fluids Filtration rating PP 1 µm 37 3 µm 29 5 µm 20 10 µm 11 20 µm 8 0 30 µm 6 8 40 µm 5 4 50 µm 4 2 70 µm 3 1 ...

Page 18: ...r 3 crank screw 4 Air bleed plug 5 Inlet flange IN 6 Outlet flange OUT 7 Drain valve clean side 8 Drain valve dirt side 9 clogging indicator optional 10 Cover lifting device HYDAC FILTER SYSTEMS GMBH en us Page 18 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 19: ...m Item Designation 4 Deaerating 5 Inlet flange IN 6 Outlet flange OUT 7 Drain valve clean side 8 Drain valve dirt side 9 clogging indicator optional HYDAC FILTER SYSTEMS GMBH en us Page 19 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 20: ...MRF7 Dimensions Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 20 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 21: ...arrying capacity and resilience Make sure to leave sufficient room at least 1 m over the filter housing to change the filter element Fasten the filter with suitable floor anchors Hydraulic connection of the MRF Connect the MRF hydraulically using a flexible hose connection or pipelines Make sure that no vibrations and or stress from other machinery and equipment are carried over to filter housing ...

Page 22: ... s D Density kg dm Mineral oil based hydraulic fluid has a density of 0 9 kg cm This applies to straight pipe runs and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the oil level in the tank as minimal as possible Hoses must be suitable for suction pressures of at least 0 5 bar Constrictions in the c...

Page 23: ...ith the description on page Fehler Textmarke nicht definiert Performing maintenance WARNING Operating Pressure Danger of bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system The MRF is optionally supplied with an electric pressure gauge This indicates when the filter element change is required Once the dirt holding capacity of the filter eleme...

Page 24: ...ball valve once no more fluid escapes 5 Have a suitable container approx 50 liters handy or guide the draining fluid back to the dirt tank Drain the filter housing by opening the drain ball valve of the clean side Close the drain ball valve once no more fluid escapes 6 Loosen all toggle screws on the cover with a 36 mm box wrench and disengage them 7 Turn the handwheel C on the cover lifting devic...

Page 25: ... element Do not use excessive force or a hammer etc 12 Clean the sealing surface on the filter housing Check the housing sealing ring for damage Replace it if necessary Lightly wet the O ring on the cover with medium 13 Clean the sealing surface on the cover 14 Swivel the cover including the cover lifting device D back over the filter housing Turn the handwheel C on the cover lifting device D in a...

Page 26: ...s to the INLET and OUTLET Switch the pump on and fill the filter housing 18 Unscrew the air bleed screw X Wait until the filter housing is completely filled and no more air escapes 19 Screw in the air bleed screw D clockwise by hand and tighten it 20 The filter element change is now complete HYDAC FILTER SYSTEMS GMBH en us Page 26 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 27: ... parts Make sure to always indicate the unit designation see rating plate and the serial number when ordering spare and wear parts HYDAC FILTER SYSTEMS GMBH en us Page 27 32 MoWa MRF7 3635531 en us 2011 05 25 doc 2010 05 25 ...

Page 28: ... 5x7 FPM 6087742 1 01 1 O ring 628 5x7 NBR 1 01 1 O ring 628 5x7 EPDM 1 13 1 Screw plug G1 4 FPM 615003 1 14 1 Screw plug G1 2 FPM 630700 1 24 2 Drain ball valve G1 551095 1 25 2 Screw plug G1 FPM 625356 1 91 1 IN label 3341915 1 92 1 OUT label 3341917 1 93 1 DRAIN label 3207244 6 0 contamination indication FPM 1285172 Filter elements available on request ...

Page 29: ...rating the various materials reuse them or dispose of them properly in accordance with local regulations Customer Service HYDAC SERVICE GMBH Rehgrabenstrasse 3 66125 Saarbrücken Dudweiler Germany Telephone 49 0 681 509 883 Fax 49 0 681 509 324 E Mail service hydac com Technical data Technical data Number of filter elements 52 pcs Housing material 1 0038 1 0570 Housing capacity 465 liters Permitted...

Page 30: ...oated Number of elements 52 52 filter elements Connection type R DIN DN100 W DIN DN200 Element construction length 40 40 Pressure stage 10 10 bar 16 16 bar Material of sealings F FPM Viton N NBR Perbunan E EPDM contamination indication 0 Without Clogging Indicator E Standard pressure gauge b VM 2B 1 C VM 2C 0 D3 VM 2 D 0 L220 D4 VM 2 D 0 L24 D5 VM 2 LZ 1 DB D38 VL 5 GW 0 113 F VR 2 F 0 pressure sw...

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Page 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...