HydraMaster Titan 575, Owner’S Manual And Maintenance Schedule

Page 1: ...000 182 304D No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of...

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Page 3: ...log stays up to date Please note that you must keep maintenance records up to date and that you may be required to furnish maintenance records to HydraMaster before any warranty is honored The digita...

Page 4: ...p The water is heated by engine coolant in the tube and shell heat exchanger and then by the engine and blower exhaust in the cross flow heat exchanger 2 Cleaning solution is then injected into the pr...

Page 5: ...g the following phone numbers HOURS TELEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Time Technical Support 800 426 1301 FAX 800 426 4225 Technical Support techsupport hyd...

Page 6: ...is WARNING symbol throughout the this Owner s Guide to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or st...

Page 7: ...tion of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry do...

Page 8: ...orm cleaning operations when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount w...

Page 9: ...ng or otherwise removing wax from floors is specifically excluded as an approved use of the truckmount Failure to follow this exclusion may lead to component failure and will invalidate your warranty...

Page 10: ...p 24 550 CCA or better battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a s...

Page 11: ...quipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by HydraMaster Ensure proper placement of the truckmount reco...

Page 12: ...ut down the truckmount 4 How to correctly clean with the truckmount 5 Where and how often to check and change component oil levels 6 Freezing damage and how to avoid it This includes explaining proper...

Page 13: ...ption 1 6 gph Ignition Keyless Vacuum Blower Tuthill 4007 Competitor Dual Splash Lubrication Max Vac 12 Hg Oil Type PneuLube or other ISO 100 rating Gear End Capacity Approx 5 8 oz Drive End Capacity...

Page 14: ...on capacity Available Equipment Recovery Tank 70 gallon Universal Tank Cleaning Wand Tool Evolution Wand Garden Hose Chemical Jug 5 gallon Battery Box Van Decal Van Installation Kit Owner s Manual on...

Page 15: ...ter Fuel 1 000 052 051 Quick Connect 440 Female 2 000 052 052 Quick Connect 660 Male 1 000 056 011 Fuse 30 Amp Circuit 2 000 074 007 Gauge Pressure 1 000 074 125 Controller Temperature 1 000 078 521 K...

Page 16: ...hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is intolerant of any foreign materia...

Page 17: ...d related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Figure 1 Hard Water Map of...

Page 18: ...ter softener service is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the effectiveness of...

Page 19: ...to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your Titan 575 with an Automatic Waste Water Disposal System AWDS These syst...

Page 20: ...a description of the dash assembly see Figure 4 1 Automatic Wastewater Disposal Switch Temperature Control Dial Throttle Cable Choke Pressure Gauge Temperature Gauge Pump Clutch Switch Power Switch wi...

Page 21: ...and an ignition ON LED indicator A switch guard surrounding the power switch helps prevent unintended power starts and stops The lower dash assembly controls the Water pressure Chemical metering Wate...

Page 22: ...ble There are a few different ways you can optimize the Titan 575 to the size of the job The different scenarios can be defined as follows 1 Maximum Dual wands or rotary machine usage This means that...

Page 23: ...ne starts allow the truckmount to run in IDLE for 2 3 minutes to warm up Gradually push on the choke as the engine warms up Never clean when the Titan 575 is in the IDLE mode Failure to follow this ca...

Page 24: ...nger system 3 Pressure Washer Cleaning if equipped 2 000 psi or as indicated on tool Position the WATER PRESSURE SELECTOR to PRESSURE WASHING mode if equipped Do NOT apply a vacuum load while using th...

Page 25: ...e 4 Lubricate the blower to prevent it from rusting internally a Allow the unit to run for a few minutes with the vacuum hose disconnected in order to remove moisture from the blower b Cap off the inl...

Page 26: ...6 Push the throttle cable to the IDLE position 7 Turn the ignition switch to OFF 8 Drain the water box using the valve 9 Drain the vacuum tank in an appropriate location In accordance with EPA state...

Page 27: ...ce logs which must be correctly and completely filled out An Interval Hours Maintenance Chart is on page 47 and page 48 The manufacturer may request to inspect the logs before a warranty claim is hono...

Page 28: ...Clean and lubricate as necessary Clean the recovery tank thoroughly with pressure washer Check the pump belt blower belt drives and fan belt for wear and proper tension Adjust as needed Check all the...

Page 29: ...Replace as necessary 500 Hours Change the blower oil Change fuel filter Change coolant Replace blower drive belts Replace the sacrificial anodes in the tank 1 000 Hours Replace spark plugs Change air...

Page 30: ...ghly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet File dow...

Page 31: ...n Changing Engine Oil and Filter The engine oil and filter must be changed every 100 hours or every 3 months whichever occurs first The oil and filter should be changed more often if the engine is ope...

Page 32: ...ays to keep your engine at peak performance Cooling System Coolant Level Check the coolant level in the coolant overflow reservoir daily Generally a good time to do this is just prior to starting the...

Page 33: ...ed for any reason it will be necessary to follow the bleed procedure When the engine is cold remove the radiator cap Fill the radiator until it is to the top of the filler neck Start the engine and ru...

Page 34: ...high ambient temperatures Refer to the Pump Servicing Section in the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not operat...

Page 35: ...rt from the valve cavity 4 Examine the O ring and replace if there is any evidence of cuts abrasion or distortion 5 Inspect the manifold for wear or damage see Figure 2 6 Inspect the old valves for we...

Page 36: ...alves Figure 3 9 Replace valve cap and torque to 95 ft lbs see Figure 4 10 Remove the fasteners retaining the manifold 11 Separate manifold from crankcase see Figure 7 Figure 3 Apply Grease and Instal...

Page 37: ...e ceramic plungers 12 The seal assemblies may come off with the manifold see Figure 8 13 Examine the ceramic plungers The surface should be smooth and free from scoring pitting or cracks see Figure 6...

Page 38: ...O ring on the plunger bolt Apply a film of O ring grease on the outside of the O ring see Figure 10 19 Apply removable anaerobic thread sealant Loctite 542 to the threads of the plunger bolt carefully...

Page 39: ...nkcase 1 Insert proper extractor collet through main seal retainer see Figure 11 2 Tighten collet and extract retainers and seals The Teflon seals of the HT series will be damaged during disassembly s...

Page 40: ...al assembly 1 Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 2 Insert the high pressure seal into the cavity with the U shape down 3 Press high pressure seal...

Page 41: ...e retainer into the cavity 2 Press the new low pressure seal into the brass low pressure seal retainer and install a new O ring on the outside see Figure 14 3 Press the low pressure seal assembly into...

Page 42: ...6 2 Re install manifold and torque the fasteners in an X pattern to 50 of specification and then retorque to 100 specification see Figure 17 and Figure 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 16 Re...

Page 43: ...the inlet to the blower open to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected from ove...

Page 44: ...recirculation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the float...

Page 45: ...f antifreeze follow local laws and regulations Do not discard into storm sewers septic systems or onto the ground Antifreeze is harmful or fatal if swallowed Do not store in open or unlabeled containe...

Page 46: ...ne 5 Start the truckmount and allow it to run for 2 to 3 minutes Turn the HEAT SELECTOR VALVE to HOT for 1 minute and then to WARM for 1 minute This will distribute antifreeze solution throughout the...

Page 47: ...nt of the truckmount 3 Start the truckmount 4 Spray the solution through the hoses and wands into a sealable container until all signs of antifreeze are gone Freeze Protection of the Pump In System 1...

Page 48: ...575 600 Air Filter Clean or Replace as Needed P N 000 049 063 C R C R C R C R C R C R Clean Battery Terminals C I C I C I C I C I C I Blower Oil Change P N 000 087 034 Pneulube R R Engine Fan Belt CH...

Page 49: ...50 1175 1200 Air Filter Clean or Replace as Needed P N 000 049 063 C R C R C R C R R C R C R Clean Battery Terminals C I C I C I C I C I C I C I Blower Oil Change P N 000 087 034 Pneulube R Engine Fan...

Page 50: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 51: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 52: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 53: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 54: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 55: ...holes etc Repair or replace as needed Inspect the vacuum relief valve Clean and lubricate as necessary Check the pump drive belt for wear and proper tension Tighten as needed Clean the recovery tank...

Page 56: ...s or wear Change the high pressure pump oil Check coupler element rubber insert for cracks or wear Replace as necessary Change the blower oil Change the fuel filter Check plug wires Replace as necessa...

Page 57: ...s or wear Change the high pressure pump oil Check coupler element rubber insert for cracks or wear Replace as necessary Change the blower oil Change the fuel filter Check plug wires Replace as necessa...