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16
PSI Operators Manual
Recommended Maintenance Schedule
ENGINE MAINTENANCE REQUIREMENTS
Install
Interval Hours
Date
Date
Daily
Daily
Daily
Daily
200
200 400
400 800
800 1000
1000 1250
1250 1500
1500 1750
1750 2000
2000
General Maintenance Section
General Maintenance Section
Visual check for leaks
Visual check for leaks
X
X
Check engine oil level
Check engine oil level
X
X
Inspect and Tighten Loose Bolts
Inspect and Tighten Loose Bolts
X
Check coolant level
Check coolant level
X
X
Change engine oil and fi lter
Change engine oil and fi lter
Every 150 hours or 120 days of operation
Check fuel system for leaks
Check fuel system for leaks
Prior to any service or maintenance activity
Inspect accessory drive belts
Inspect accessory drive belts
X
X
Inspect electrical system
Inspect electrical system
X
Inspect all vacuum lines and fi tting
Inspect all vacuum lines and fi tting
Inspect all vacuum lines and fi tting
Inspect all vacuum lines and fi tting
X
Engine Coolant Section
Engine Coolant Section
Engine Coolant Section
Engine Coolant Section
Clean debris from radiator core
Clean debris from radiator core
Every 100 hours or 60 days of operation
Change coolant
Change coolant
X
Inspect coolant hoses for cracks,
swelling or deterioration
swelling or deterioration
swelling or deterioration
swelling or deterioration
X
X
Engine Ignition System
Engine Ignition System
Engine Ignition System
Engine Ignition System
Inspect Battery case for damage
Inspect Battery case for damage
X
X
Check all electrical connectors
Check all electrical connectors
X
X
Replace Spark Plugs
Replace Spark Plugs
X
Replace Distributor Cap & Rotor
Replace Distributor Cap & Rotor
X
Replace Spark Plug Wires
Replace Spark Plug Wires
Replace Spark Plug Wires
Replace Spark Plug Wires
X
Fuel System Maintenance
Fuel System Maintenance
Fuel System Maintenance
Fuel System Maintenance
Replace fuel fi lter (Gas & LPG)
Replace fuel fi lter (Gas & LPG)
X
X
Inspect lock off for leaks & closing
Inspect lock off for leaks & closing
X
Check LPG/Gas regulator pressure
Check LPG/Gas regulator pressure
X
Leak check LPG/Gas fuel lines
Leak check LPG/Gas fuel lines
X
Inspect/Drain EPR-LPR for oil build
Inspect/Drain EPR-LPR for oil build
up
up
Every 150 hours or 120 days of operation
Inspect LPR for coolant leaks
Inspect LPR for coolant leaks
Annually or every 2000 hours
Check air induction for leaks
Check air induction for leaks
X
Check manifold for vacuum leaks
Check manifold for vacuum leaks
X
Replace PCV Valve
Replace PCV Valve
X
Check injector & rails for leaks
Check injector & rails for leaks
X
Inspect air cleaner
Inspect air cleaner
Every 200 hours, or every 100 hours in dusty environment
Replace air fi lter element
Replace air fi lter element
Replace air fi lter element
Replace air fi lter element
Every 400 hours, or every 200 hours in dusty environment
Engine Exhaust System
Engine Exhaust System
Engine Exhaust System
Engine Exhaust System
Inspect exhaust manifold for leaks
Inspect exhaust manifold for leaks
X
Inspect exhaust piping for leaks
Inspect exhaust piping for leaks
X
Inspect catalyst inlet and outlet
Inspect catalyst inlet and outlet
X
Check HEGO sensors connections
Check HEGO sensors connections
X
The maintenance schedule represents manufacturers recommended maintenance intervals to maintain
proper engine/equipment function. Specifi c state and federal regulations may require equipment operators
to conduct comprehensive engine/equipment inspections at more periodic intervals than those specifi ed
above.
above.
Summary of Contents for Titan 875
Page 43: ...4 10 Machine Maintenance...
Page 44: ...4 11 Machine Maintenance...
Page 45: ...4 12 Machine Maintenance...
Page 46: ...4 13 Machine Maintenance...
Page 47: ...4 14 Machine Maintenance...
Page 48: ...4 15 Machine Maintenance...
Page 49: ...4 16 Machine Maintenance...
Page 50: ...4 17 Machine Maintenance...
Page 51: ...4 18 Machine Maintenance...
Page 52: ...4 19 Machine Maintenance...
Page 53: ...4 20 Machine Maintenance...
Page 54: ...4 21 Machine Maintenance...
Page 55: ...4 22 Machine Maintenance...
Page 56: ...4 23 Machine Maintenance...
Page 57: ...4 24 Machine Maintenance...
Page 58: ...4 25 Machine Maintenance...
Page 59: ...4 26 Machine Maintenance...
Page 66: ...5 3 Water and Chemical System Figure 5 1 Flow Diagram D 6701 Rev A Sheet 1...
Page 67: ...5 4 Water and Chemical System Figure 5 2 Flow Diagram D 6701 Rev A Sheet 2...
Page 68: ...5 5 Water and Chemical System Figure 5 3 Flow Diagram D 6701 Rev A Sheet 3...
Page 71: ...6 3 Electrical System Figure 6 1 Electrical Schematic D 6700 Rev B...
Page 72: ...6 4 Electrical System Figure 6 2 Wiring Diagram D 6699 Rev B Sheet 2...
Page 73: ...6 5 Electrical System Figure 6 3 Wiring Diagram D 6699 Rev B Sheet 3...
Page 74: ...6 6 Electrical System Figure 6 4 Wiring Diagram D 6699 Rev B Sheet 4...
Page 86: ...8 3 Machine Assemblies and Parts List Figure 8 1 Machine Assembly Front Left View D 6600 Rev...
Page 87: ...8 4 Machine Assemblies and Parts List Figure 8 2 Machine Assembly Front Right View D 6600 Rev...
Page 88: ...8 5 Machine Assemblies and Parts List Figure 8 3 Machine Assembly Back Right View D 6600 Rev...
Page 89: ...8 6 Machine Assemblies and Parts List Figure 8 4 Machine Assembly Back Left View D 6600 Rev...
Page 91: ...8 8 Machine Assemblies and Parts List Figure 8 5 Frame Assembly Front Right View D 6601 Rev A...
Page 92: ...8 9 Machine Assemblies and Parts List Figure 8 6 Frame Assembly Front Left View D 6601 Rev A 1...
Page 93: ...8 10 Machine Assemblies and Parts List Figure 8 7 Frame Assembly Back Right View D 6601 Rev A...
Page 95: ...8 12 Machine Assemblies and Parts List Figure 8 8 Engine Assembly Front View D 6602 Rev F...
Page 96: ...8 13 Machine Assemblies and Parts List Figure 8 9 Engine Assembly Back Right View D 6602 Rev F...
Page 97: ...8 14 Machine Assemblies and Parts List Figure 8 10 Engine Assembly Back Left View D 6602 Rev F...
Page 101: ...8 18 Machine Assemblies and Parts List Figure 8 12 Solenoid Assembly C 6645 Rev A...
Page 103: ...8 20 Machine Assemblies and Parts List Figure 8 13 Idler Pulley Tensioner Assembly C 6660 Rev...
Page 105: ...8 22 Machine Assemblies and Parts List Figure 8 14 Blower Assembly Front View D 6603 Rev A...
Page 106: ...8 23 Machine Assemblies and Parts List Figure 8 15 Blower Assembly Back View D 6603 Rev A...
Page 108: ...8 25 Machine Assemblies and Parts List Figure 8 16 AirActuator Assembly C 6608 Rev...
Page 110: ...8 27 Machine Assemblies and Parts List Figure 8 17 Pump Silencer Assembly D 6604 Rev A...
Page 112: ...8 29 Machine Assemblies and Parts List Figure 8 18 Pump Assembly Back View D 6618 Rev C...
Page 113: ...8 30 Machine Assemblies and Parts List Figure 8 19 Pump Assembly Front View D 6618 Rev C...
Page 115: ...8 32 Machine Assemblies and Parts List Figure 8 20 Exhaust Assembly D 6607 Rev A...
Page 128: ...8 45 Machine Assemblies and Parts List Figure 8 27 Orifice Manifold Assembly C 6616 Rev A...
Page 134: ...8 51 Machine Assemblies and Parts List Figure 8 31 Poly Water Box 8G Assembly D 6619 Rev A...
Page 137: ...8 54 Machine Assemblies and Parts List Figure 8 33 Upper Dash Assembly C 6610 Rev A...
Page 139: ...8 56 Machine Assemblies and Parts List Figure 8 34 Inset Dash Assembly D 6611 Rev A...
Page 141: ...8 58 Machine Assemblies and Parts List Figure 8 35 GrillAssembly C 6727 Rev A...
Page 145: ...8 62 Machine Assemblies and Parts List Figure 8 37 Cover Catalytic Assembly D 6730 Rev...
Page 147: ...8 64 Machine Assemblies and Parts List Figure 8 38 Top Cover Machine Assembly D 6609 Rev B...
Page 156: ...8 73 Machine Assemblies and Parts List Figure 8 44 Dura Flow APOAssembly D 5654 Rev E...
Page 187: ...21...
Page 209: ...20 PSI Operators Manual 3 0L Engine Spark Plug Wire Routing...
Page 210: ...PSI Operators Manual 21 4 3L Engine Spark Plug Wire Routing...
Page 211: ...22 PSI Operators Manual 5 0L 5 7L Engine Spark Plug Wire Routing...