Hydro-Force Olympus M500H, Operating Manual

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Page 2: ... Chemicals 9 Chemical Metering Tips 10 Water Supply 11 Pump Priming 12 Solution Vacuum Hoses 13 Pump Out System 14 Pressure Adjustments 15 Heater 16 Shutdown Procedures 17 Troubleshooting 18 20 Solution Flow Path 21 Wiring Diagrams 22 SECTION 3 Maintenance Technical Maintenance 27 Drawings Parts Lists o Pump 36 o Pressure Regulator 37 o Auto Fill optional 38 o Solution Tank 39 o Waste Tank 43 o Ba...

Page 3: ...and to ensure that the equipment operates at its maximum performance level All users must read and understand this manual completely before operating the machine Always maintain this manual in legible condition adjacent to the Olympus M500H or place in a secure location for future reference Any questions pertaining to the operating or servicing of this unit should be directed to your nearest Hydro...

Page 4: ...rge Two stage Mounted in series Power Draw Cord 1 22 5amp wide open 13 0amp full load Cord 2 14 58amp max Add 5 amps on machines with Auto Pump out System Heater 1750 Watt Single Element Standard Equipment M500H High Performance Extractor Carpet Wand AW29 Stainless Steel S Bend Dual Jet Wand Vacuum Hose 25 X 1 1 2 with 1 1 2 cuff 2 cuff HP Solution Hose 25 x 1 4 with 1 4 male female quick connects...

Page 5: ...tery Tool AW50D 4 5 HyDry Deluxe Upholstery Tool AW51D SX 7 Tile Grout Tool AW101 Gekko Tile Grout Wand AR54 Gekko Hand Tool AR52 Gekko SX 7 Tool AW102 1 1 2 Vacuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose AH46 1 1 2 cuff for 1 1 2 Vac Hose AH42 2 Hose Connector PVC AH76 1 1 2 Hose Connector PVC AH74 HP Solution Hose Does not include Quick Connects AH79D 1 4 Male Quick Connect AH...

Page 6: ...the plug illustrated in the sketch to the right Make sure that the machine is connected to an outlet having the same configuration as the plug No plug adapter should be used with this machine The power cord supplied with this machine is properly sized to handle the electrical load of this machine and properly grounded as described above Any extension cords used with this machine must be similarly ...

Page 7: ...ons that are at temperatures above 130ºF Rinse the solution tank chemical system and pump with fresh water after each day s use Do not allow pump to run dry Always maintain adequate solution level to supply solution pump HP hoses may rupture if worn or damaged Do not use HP solution hoses if hose covering is cut bulging or otherwise damaged Examine HP solution hoses daily and replace or repair hos...

Page 8: ...rds into two outlets from different circuits If you are not sure if you are connected to separate circuits use a Breaker Buddy II item AX68 available from Hydro Force to test your circuits in the following manner Plug the cords into the two outlets being tested and then plug the Breaker Buddy into the two cords If the green indicator light fails to light you may be on the same circuit and must sel...

Page 9: ...the warranty 2B Water Supply Chemical Dilution Optional Auto Fill System The chemical dilution rate is controlled by the metering tip and the dilution rate can only be changed by changing the metering tip See How to Change the Metering Tip on Page 10 for instructions Chemical Feed Setup Remove the chemical feed hose from the solution tank Place the end of the hose into a container of liquid chemic...

Page 10: ...e dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals a liquid concentrate must be made Mix the concentrate according to the manufacturer s directions and then select the appropriate metering tip Contact your distributor or Hydro Force if you have questions about your chemical Metering Tip Application...

Page 11: ...Adjust the length of the chain connecting the float bottle to the float valve Snap the beaded chain off the connector on the valve o Move the bottle down to decrease the water level o Move the bottle up to increase the water level Snap the chain back into the connector Turn the water supply back on If the chemical is not drawing or if the tank is not filling or is overflowing refer to the trouble ...

Page 12: ...n pump Cup a hand around the hose barb to increase the vacuum suction on the hose When water is flowing out of the hose direct the hose to the solution tank and turn off the vacuum motors to ensure the flow continues when the vacuum is removed When the flow is steady turn off the solution pump remove the hose and proceed with machine set up procedures If the pump still does not prime or if flow is...

Page 13: ...vacuum hose is connected to the Vacuum Barb on the front of the machine The other end with the 1 1 2 cuff is connected to the cleaning tool When ready to begin cleaning turn both vacuum switches to the ON position While the M3 500 can be operated with only one vacuum for cleaning delicate fabrics in most situations you will turn both vacuum switches ON Vacuum Hose 1 1 2 x 25 with 2 1 1 2 cuffs Con...

Page 14: ... does not need to be connected When the recovery tank fills during cleaning the float ball assembly in the vacuum inlet filter will rise and will automatically shut off the vacuum air flow to prevent the recovery tank from overfilling and waste water from getting into the vacuums When this occurs Immediately shut off the vacuum switches Drain the recovery tank o Turn off the pump switch while drai...

Page 15: ...as needed to maintain proper pressure Contact your distributor for advice or assistance To increase the solution pressure turn the regulator knob clockwise To decrease the solution pressure turn the regulator knob counter clockwise The maximum pressure setting is 500psi however the highest pressure attained is dependent on the amount of water flow at the tool Smaller jets and lower flow will allow...

Page 16: ...om the heater to reach the maximum temperature The water temperature in the solution tank cannot exceed 130 F Flow rate The lower the flow rate of the water through the heater the more time the water will be inside the heater The water will have more time to be heated and can reach a higher temperature High water usage and flow rate will not allow the water enough time to be heated and the tempera...

Page 17: ...AC11A Disconnect the vacuum hose and solution hose from the machine If water remains in the solution tank use the vacuum hose and vacuum the excess water from the tank If the auto fill system was utilized place the chemical feed hose back into the solution tank If the waste pump out system was used o Turn the waste pump switch on to pump out any remaining water from the recovery tank o Turn switch...

Page 18: ...cted Repair or replace hose Pump intake hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Pressure regulator sticking Lube o rings on regulator shaft Pressure regulator faulty Repair or replace pressure regulator PT021 Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank Check repair auto fill assembly Pump not primed...

Page 19: ... hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff NM5037 Pump out Check Valve stuck open Clean out or replace check valve NM5052 Recovery tank damaged Replace recovery tank Chemical not Solution tank not fillin...

Page 20: ... breaker tripped Reset breakers or move cords to other outlets not getting Faulty power cord Replace cord AX32 Water hot Heater Switch not ON Turn switch ON Water start temperature too low Use hot water in solution tank 130ºF maximum Heater not given time to preheat Turn heater ON and wait 5 minutes before spraying tool Tool jets too large High Flow Replace tool jets with smaller jets to reduce fl...

Page 21: ...enotes Water flow in high pressure hose Denotes Chemical flow Denotes by pass water flow from pressure regulator Denotes incoming water flow M500H Solution Flow Path Float Valve Inlet Quick Connect Flow Path shown with optional Auto Fill System M012 Gauge Pump AP52 Heater Filter ...

Page 22: ...YELLOW BLUE BLACK 12 GA BLACK 12 GA BLACK WHITE WHITE BLACK GREEN GREEN WHITE BLACK BLACK BLACK VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK TO COMMON GROUND FOR ALL COMPONENTS Solution Pump Vacuum 2 Vacuum 1 Heater See Heater wiring detail on next page See Heater wiring detail on next page CIRCUIT BREAKER ...

Page 23: ...23 HEATER SWITCH Heating Element HEATER NM5043 230 F TEMP SWITCH PKLK 25 83 190 F TEMP SWITCH PKLK 25 82 Power Cord 2 ...

Page 24: ...AT SWITCH TO COMMON GROUND FOR ALL COMPONENTS CORD 1 RED YELLOW BLUE BLACK 12 GA BLACK 12 GA BLACK WHITE BLUE BROWN WHITE BLACK GREEN GREEN WHITE BLACK BLACK BLACK VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK TO COMMON GROUND FOR ALL COMPONENTS Waste Pump Heater SOLUTION PUMP BLACK WHITE BLACK CIRCUIT BREAKER ...

Page 25: ...en the switch is turned to the ON position power is supplied to the solution pump motor When not using solution Extracting Only do not turn this switch ON Vacuum 1 Power from Cord 1 When the switch is turned to the ON position power is supplied to the vacuum motor 3 Stage Vacuum Heater Power from Cord 2 When the switch is turned to the ON position power is supplied to the Heater Replacement Switch...

Page 26: ...aste Pump Switch ON unless a hose is connected to the Pump out Outlet port Vacuum 1 2 Power from Cord 1 When the switch is turned to the ON position power is supplied to both vacuum motors 2 Stage Vacuums Solution Pump Switch Power from Cord 1 When the switch is turned to the ON position power is supplied to the solution pump motor When not using solution Extracting Only do not turn this switch ON...

Page 27: ...VALVE Machines with optional AUTO FILL SYSTEM only Daily After Each Job 28 CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job 28 CLEAN HYDRO FILTER II If so equipped Daily After Each Job 29 RINSE OUT RECOVERY TANK Daily 29 CLEAN WASTE PUMP Machines with optional AUTO PUMP OUT SYSTEM only Daily 30 FLUSH SOLUTION TANK AND PUMP Daily 30 CLEAN PUMP INLET FILTER Weekly As needed 31 FLUSH CHEMICA...

Page 28: ...f the stand pipe is the Vacuum Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M500H without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty If debris builds up on this filter it will reduce the vacuum air flow and may cause a significant ...

Page 29: ...dro Filter II with clean water Examine the o ring lid seal and replace as needed Re install the new or cleaned screen Screw the lid back onto the body and turn clockwise to tighten RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Waste Pump and Drain Valve Clean out the tank on a regular basis to extend the life of these components as well as keep the tank and machine smelli...

Page 30: ...nk Turn the vacuums OFF and disconnect the prime hose Place a bucket under the drain valve open the drain valve to drain the water out of the recovery tank Close the drain valve and dispose of the water If there is a heavy chemical build up in the machine hoses or tools a mild acid can be added to the rinse water in the previous procedure REFER TO PHOTOS ON FOLLOWING PAGE After the pump has been p...

Page 31: ... Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning Remove the stainless steel filter screen and clean as needed Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank Solution Tank Pump Inlet Filter PP14 806504 ...

Page 32: ...been drawn through the proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through the proportioner turn off the water faucet and disconnect the Auto Fill Water Supply Hose Plug in Cord 1 connect the vacuum hose to the vacuum barb turn on one or both vacuums and use the vacuum hose to re...

Page 33: ...n and Seal Replace as needed 6 Use a synthetic grease with Teflon such as Ultra Slick or Super Lube to lubricate the seal on the regulator piston 7 Place the piston back into the opening on the regulator body 8 Place the Spring Plate on top of the piston Concave side toward piston 9 Place the spring back into the handle and thread the handle back onto the regulator body Brass Knob Spring Plate Reg...

Page 34: ...ratches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes toward valve slide Larger flat sides seat on ring on flange and outlet adapter Sand and debris will collect in the bottom of the valve body and prevent the slide from going down and seating properly Clean...

Page 35: ...he Float valve and chemical proportioning mechanism 4 Turn the solution pump switch to the ON position Allow the anti freeze to circulate for 5 10 minutes Mix and add more anti freeze solution as needed Make sure end of chemical feed hose stays submerged in the anti freeze solution This will assure that the anti freeze will be drawn into the proportioning valve Then turn the solution pump off 5 Co...

Page 36: ...36 Parts Section 3 KIT A PT054 KIT B PT055 KIT C PT056 M500H PUMP AP52 PARTS ASSEMBLY Replacementpartsavailableforrepairof yourM500H ...

Page 37: ...PLUNGER GUIDE 2 0207 0010 0002 8 HEAD BOLT 6 BOLT 1 4 20 X 2 3 4 SHCS SS 9 MOUNT BOLT 4 BOLT 1 4 20 X 2 SHCS SS 10 WASHER FLAT M6 STAINLESS STEEL 10 WSH FLAT M6 SS NS PUMP COMPLETE WITH MOTOR 1 AP52 NS PUMP COMPLETE WITHOUT MOTOR 1 PT065 NS MOTOR 1 PT066 DESCRIPTION 1 REGULATOR BODY 2 SS SEAT O RING PT020S 3 PISTON AND SEAL PT020A 4 SPRING PLATE 5 SPRING 6 BRASS KNOB 7 REGULATOR COMPLETE PT021 PUM...

Page 38: ...der 35 33 Spring 35 35 Float Hanger Wire PDE35 42 35 36 Valve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90º Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight 61 22 3 Proportioner PDE61 22 3 63 35 Magnet 63 37 Spacer 63 38 Plunger 63 46 Screw 8 18 x 1 2 4 req 63 87 Valve Repair Kit PDE63 87 Includes 41 1 8 41 15 5 63 37 63 38 100 3 Rubber Washer 100 11P F...

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Page 48: ...ot apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords batteries or other items which require replacement as a result of ordinary usage To obtain warranty service for the Olympus...