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SAFETY PRECAUTIONS

GENERAL:

  Be sure to follow all applicable and prudent safety precautions when working with chemicals 

and electrical equipment.

ELECTRICAL:

  The circuit board and incoming A/C power line do include electrical shock risk.  Take care 

to avoid electrical shocks and do not touch any part of the circuit board or A/C power line unless you are certain 
that A/C power has been disconnected from the system.

When connecting A/C power to the instrument, it is imperative that the A/C source be well grounded.  Insuffi cient 
A/C grounding will disrupt proper operation of the instrument.

CHECK FOR DAMAGE:

  Before removing the product from the shipping packaging, carefully check the 

equipment for damage.  If any product is found damaged, do not put it into operation or install it.  Contact 
Hydro Instruments to discuss repair or replacement of the damaged equipment.

I.  OVERVIEW

 1. 

Modes of the HC-220

 – The HC-220 PID Controller has 2 modes that can be accessed.  These modes are 

as follows:

 a. 

Confi guration Mode – This mode is used to set up the control and display parameters.  (Flow Meter 
range, Control type, Display units, alarms, etc…)

 

b.  Operation Mode – This is the mode used during operation of the HC-220 PID Controller.  It allows for 

Dosage and Set Point Adjustments as well as manual control of the chemical feed rate.

 2. 

Switching Between Modes

 – The Confi guration Mode is password protected.  The password is 220.  

This can be entered by using the 

 and 

 buttons.

 

a.  Operation Mode – This is the HC-220 standard mode.  This can be reached from either of the other 

two modes by repeatedly pressing the “up arrow” 

 key.

 b. 

Confi guration Mode – This mode is accessed from the Operation Mode by pressing the “down arrow” 

 key until the password screen is reached.  Then enter the password “220” and then press the “down 

arrow” 

 key.

 3. 

Menus & Display

 – Within each “Mode” there is a set of “Parameters”.  Parameters are represented by 

the blocks in the following fl ow charts.  To move between these parameters, use the “up arrow” 

 and 

“down arrow” 

 keys.

 4. 

Control Methods

 – The HC-220 offers four different control methods.  They are Flow Pacing (Propor-

tional), Residual/ORP, Compound Loop Control, and Manual Control.  The method is selected within the 
“Confi guration Mode”.  (See Section III.)

 5. 

Electrical Inputs

 – The HC-220 offers two analog input channels standard.  The PV1 input channel is 

used only for a Flow (e.g. proportional) signal.  The PV2 input channel is used only for a Residual (e.g. 
set point) signal.  A third, optional analog input is sometimes included.  The optional PV3 input channel is 
used only for remote adjustment of the Set Point setting.  Each channel can be set to accept either 4-20mA 
or Modbus RS-485 signals.  Each of the process variable inputs are individually selectable to be read over 
any of the four analog input channels AI1, AI2, AI3, or AI4 and also over Modbus.

Summary of Contents for HC-220

Page 1: ...on and Maintenance Manual HC 220 Rev 11 1 18 The information contained in this manual was current at the time of printing The most current versions of all Hydro Instruments manuals can be found on our website www hydroinstruments com ...

Page 2: ...2 VII Reference Terms 13 VIII Troubleshooting 15 Flow Charts and Drawings Figure 1 Configuration Mode Flow Chart 5 Figure 2 Hidden Screens 6 Figure 3 Operation Mode Flow Chart 10 Figure 4 Circuit Board Drawing 16 RIGHT TO REVISE Hydro Instruments reserves the right to make engineering revisions and improvements at any time Please contact Hydro Instruments if there is any discrepancy between the li...

Page 3: ... rate 2 Switching Between Modes The Configuration Mode is password protected The password is 220 This can be entered by using the and buttons a Operation Mode This is the HC 220 standard mode This can be reached from either of the other two modes by repeatedly pressing the up arrow key b Configuration Mode This mode is accessed from the Operation Mode by pressing the down arrow key until the passw...

Page 4: ...to be monitored and controlled by a computer See Hydro Instruments Modbus Communication Setup document for further details II CONTROL FEATURES 1 Keypad Operation The keypad is used in all three modes of the HC 220 Generally the keys are used as outlined here below However detailed instructions will follow a keys These keys are used to cycle through the various display screens These keys will be re...

Page 5: ...2 Output Units KG H KG H GPH GPM GPD LPM LPH PPD GR H 000 0 00 00 0 000 00000 Output Decimal Posn 000 0 Output Full Scale 10 0 KG H Out Gas Feed Type Cl 2 OUT Alarm Delay Time 10 secs Output Relay 1 Usage Normal Alarms Normal Alarms Auto Off Manl On Output Relay 2 Usage Normal Alarms Normal Alarms Auto Off Manl On ALM AI1 Cal 4 mA 20 mA AI2 Cal 4 mA 20 mA Input Value Was Changed A01 Cal 4mA 803 20...

Page 6: ...LO 24 9 PO1 0 0KG H Set Point Res ORP 2 00 PPM Set PO1 Valve 0 0KG H Alarm Status None Set Dosage 1 00 HOLD HOLD AUTO FLO 24 9 PO1 0 0KG H Set Dosage 1 00 Alarm Status None MANL FLO 24 9 PO1 0 0KG H Set PO1 Valve 0 0KG H Alarm Status None Set Dosage 1 00 HOLD HOLD Flow Pacing AUTO MANL Residual ORP AUTO MANL Compound Loop AUTO MANL Dual Input Feed Fwd AUTO MANL AUTO RES 1 24 PPM PO1 0 0KG H AUTO F...

Page 7: ... 1e Enter Full Scale Flow Value xxxx NOTE Calibrates Flow Input signal from zero to this Full Scale value 1f Enter Threshold Value In the units from point b above NOTE This parameter should be set at zero 0 unless you do not want the valve to respond until this threshold value is reached by the 4 20mA flow input signal The valve will then scale the input from threshold to full scale as 0 100 of in...

Page 8: ...will automatically resume considering the re sidual signal NOTE This feature is for use in Compound Loop Control only This feature is included in units shipped after January 2009 3c Fixed or Variable Lag Time Selecting Fixed lag will keep the lag time constant at all times Selecting Variable lag will cause the program to constantly adjust the lag time based on the current flow value and the Flow a...

Page 9: ...rated by Hydro Instruments Should the inputs need to be recalibrated the following steps explain how to calibrate the AI1 through AI4 analog inputs 1 Input Electrical Calibration AI1 through AI4 are calibrated electrically 2 Output Electrical Calibration AO1 and AO2 4 20mA are electrically calibrated NOTE Navigate to the HIDDEN OUT screens on Figure 1 to electrically calibrate the four input chann...

Page 10: ...H MANL FLO 24 9 PO1 0 0KG H Set Point Res ORP 2 00 PPM Set PO1 Valve 0 0KG H Alarm Status None Enter Password 220 MANL AUTO MANL AUTO 0 01 increments increments of 1 0 1 increments Set Dosage 1 00 0 01 increments Compound Loop MANL AUTO RES 1 24 PPM PO1 0 0KG H Set Point Res ORP 2 00 PPM Alarm Status None Enter Password 220 AUTO MANL increments of 1 0 01 increments Residual ORP AUTO MANL RES 1 24 ...

Page 11: ...esidual ORP or pH input only 2a Select Automatic or Manual Control Mode Choose AUTO MANL Use to change selection DISPLAY PV2 PV2 Reading PPM MGL mV pH DISPLAY PO1 Chemical Feed Rate PPD GPH 2b Select the Residual ORP pH Set Point which is desired PV2 Set Point SV2 Adjustable with and keys 2c In Manual Mode the feed rate will be displayed and can be adjusted with and keys DISPLAY PO1 Chemical Feed ...

Page 12: ...s ORP Signal Loss PV2 Signal below 3 mA Valve Close or Hold Position Residual ORP Low Set Point PV2 Signal below set point None Residual ORP High Set Point PV2 Signal above set point None Compound Loop Flow Signal Loss PV1 Signal below 3 mA Switch to Residual ORP Condn 1 Compound Loop Low Flow PV1 Signal below set point None Compound Loop Res ORP Signal Loss PV2 Signal below 3 mA Switch to Flow Pa...

Page 13: ...gnal 8 Integral A factor used in calculation of adjustments to chemical feed rate in both Residual Other and Compound Loop Control This value ranges between 0 and 100 Essentially the program makes a calculation of how much the chemical feed rate needs to be adjusted in order to reach set point and this factor The integral setting determines what percentage of this adjustment will be done in each s...

Page 14: ...thod the user indicates the desired Residual or Other set point and the HC 220 will automatically adjust chemical feed rate to maintain that set point 21 Set Point In this manual this refers to a desired value for the Residual or Other reading It is the specific Residual or Other reading that is chosen by the user and that the user would like the system to maintain 22 Threshold In this manual this...

Page 15: ...ess b Check Items 1a 1d above If actual chemical feed remains low then check the suggestions in item 1a through 1d above 2 Failure to reach set point in Residual ORP or Compound Loop Control a Lag Times The lag times set in section III 2 m or III 3 a through III 3 c may be too long for the system b Integral The integral value set in section III 2 l may be too low If it is too low then the HC 220 w...

Page 16: ...16 FIGURE 4 HC 220 Controller Electronics Date 2018 10 24 v1 Dwg No HC 220 CONTROLLER HC 220 CONTROLLER ...

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