Hydro EvoClean 1239GB, User Manual

Page 1: ...n 1221GB 1222GB 1223GB 1224GB 1225GB 1226GB 1227GB 1228GB 1230GB 1231GB 1232GB 1233GB 1234GB 1235GB 1236GB 1237GB 1238GB 1239GB 1214RAPAPAC 1216RAPAPAC 1234GBAPAC 1235APAC2 1235GBAPAC 1218RAPAPAC 1218RGBAPAC2 HYD90099594 ...

Page 2: ...Select Optional 10 5 8 Installation Step 8 Off board controller Optional 11 6 setup programming 11 6 1 Modes of operation 11 6 2 Menu structure 12 6 3 Unit controls 12 6 4 User Screens 12 6 5 Setup Programming Step 1 Program controller 13 6 6 Setup Programming Step 2 Priming 16 6 7 Setup Programming Step 3 Calibration 16 6 8 Alarm function 16 6 9 Formula Editor 17 7 menu structure 17 7 1 Home scre...

Page 3: ...ON when maintaining your equipment Reassemble equipment according to instruction procedures Be sure all components are firmly screwed or latched into position KEEP Equipment clean to maintain proper operation This unit is not to be used with ATEX chemicals This unit is not to be used with chemicals outside the temperature of 0 60 C Do not mix cleaning chemical products Electrical The EvoClean is a...

Page 4: ... EMEA models 1221GB EvoClean 2 6 Product Unit Low Flow RFS 1222GB EvoClean 2 6 Product Unit Low Flow Off BC 1223GB EvoClean 2 6 Product Unit High Flow Off BC 1224GB EvoClean 2 6 Product Unit High Flow 1225GB EvoClean 2 4 Product Unit Low Flow Off BC 1226GB EvoClean 2 4 Product Unit High Flow Off BC 1227GB EvoClean 2 4 Product Unit Low Flow 1228GB EvoClean 2 4 Product Unit High Flow 1230GB EvoClean...

Page 5: ...vels of dust air particulates Scheduled maintenance should be carried out on the dispenser at least once per year It is a legal requirement if the EvoClean is supplied from the water mains that a backflow device offering protection equal or higher than the products being dispensed to prevent back siphoning of non potable water into the water mains If used hose sets used to connect the EvoClean to ...

Page 6: ... 5 1 1 Choose a location near to the laundry machine Use the mounting bracket to mark the appropriate locations for the mounting hardware Use the mounting bracket as a hole template to mark the securing holes 5 1 2 Wall anchors are provided please ensure they are appropriate to the wall surface being mounted to 5 1 3 Mount the dispenser onto the mounting bracket Push down the clips to secure the u...

Page 7: ... the outlet will always need to be on the right Water Outlet Water Inlet 5 2 Installation Step 2 Incoming Water Supply 5 2 3 Hose sets used to connect the EvoClean to the mains water supply must also be compliant with IEC 61770 Note It is recommended that the delivery hose between the EvoClean and the washing machine be as short as possible Any vertical routes should be kept to a minimum 5 3 1 Con...

Page 8: ...in the following order In 4 Product units Single cabinet F Flush 1 2 3 4 In 6 product units Single cabinet F Flush 1 2 3 4 5 6 In 8 Product units Twin cabinet F Flush 1 2 3 4 5 6 7 8 Note Flush Do not connect any tube to this position 5 4 2 Measure the distance from the Eductor to the base of the chemical container 5 4 3 Cut the 12 7mm or 13mm ID Flexible PVC Hose tube to length Note Alternative h...

Page 9: ...ode the formula can be selected automatically upon receipt of a signal from the washer extractor The formula selection is based on the length of signal received The signal length is calculated as 2x the formula number being selected For instance a 10 second signal will result in formula 5 being selected a 20 second signal will result in formula 10 being selected and so on The same logic is applica...

Page 10: ...pically located on the front of the laundry machine This allows the machine operator to change the formula as required Once the formula has been selected the wash program can then be started 5 7 2 If purchased with the EvoClean the remote formula select is installed using the flat flexible white cable already connected to the EvoClean 5 7 3 There is a handy wall bracket that allows the remote sele...

Page 11: ...uality hook and loop tape to the front of the washing machine A B 5 8 Installation Step 8 Off board controller optional CAUTION Wires left hanging loose may be a tripping hazard Ensure all cables are secure Be sure the tubing will be out of the way of walkways and will not impede motion required in the area Creating a low place in the run of tubing will minimize drainage from the tubing 6 setup pr...

Page 12: ...nce a signal is received the solenoid will operate for the length of time that the signal is present When a signal is received the corresponding solenoid will operate if during this time another signal is received then once the 1st solenoid closes the next one will run If two signals are received at the same time the lowest numbered solenoid will operate 1st followed by the next lowest for the len...

Page 13: ...e mode will remain active until deactivated by the user Note When in maintenance mode the unit remains powered throughout No covers should be removed Unit must be electrically isolated before covers are removed To begin setting up the EvoClean the installer needs to navigate to Enter setup Enter passcode Default 1234 and the following screens will then be accessible The interface has been designed...

Page 14: ...d the operation of the valve This can be set from 1 to 999 seconds e Chemical cost This can be set from 0 01 to 9 99 Inputting a figure here will allow the unit to calculate the cost of chemical usage and output the results as a report This figure is without units so that multiple currencies can be used f Drum size When set this will allow the unit to calculate the amount of chemical left within t...

Page 15: ...d user limited functionality to download a usage report on insertion of a USB drive A passcode of 0000 or the engineers passcode cannot be set but all others are available The default passcode is 1111 6 5 7 6 Set lockout On receipt of a signal on trigger 4 the unit will then reset after 5 minutes Triggers 1 3 can be locked out for a time as set here up to 99 minutes 6 5 7 7 Product alarms this fea...

Page 16: ...nd holding down the select button to activate the relevant solenoid Once the chemical has been drawn the button is then released 6 7 5 As long as the minimum time threshold has been passed the unit will say Product Calibrated if the calibration time was too short then the unit will input the default minimum and the installer will have to recalibrate 6 8 Alarm Function Depletion 6 8 1 Alarms are tr...

Page 17: ...r the volume estimate Sensor 6 8 9 The EvoClean allows the addition of an external sensor This should be a micro switch type in a NO normally open state when sufficient chemical is present 6 9 Formula Editor 6 9 1 To aid programming of the unit a PC application can be downloaded from the Hydro Systems Europe website www hydrosystemseurope com 6 9 2 This will allow the installer to produce and edit...

Page 18: ...s Save to file PROG0001 HSL OK PROG0001 HSL Back i h Load Writing to USB Cancel Usage Report Back i h Yes Enter date from 2016 MM DD OK Enter date to 2016 MM DD OK Events Report Back i h Yes Enter date from 2016 MM DD OK Enter date to 2016 MM DD OK Enter Passcode 0 Enter Passcode 0 Usage Report Back i h Yes Enter date from 2016 MM DD OK Enter date to 2016 MM DD OK 7 2 USB Insert Memory Stick Engin...

Page 19: ...Page 19 Hydro Systems Europe 2018 7 3 Settings Screen ...

Page 20: ...Disabled Back i h Set F01 Enabled Back i h Set F01 Final Rinse Back i h Set F 01 R Chemicals 1x2x3x4 P Chemical Selection Set OK F01 Spare Back i h Set F 01 S Chemicals 1x2x3 P 4x Chemical Selection Set OK F01 Main Wash Back i h Set F 01 M Chemicals 1 P 2x3x4x Chemical Selection Set OK F01 Prewash Back i h Set F 01 P Chemicals 1 P 2x3x4x Chemical Selection Set OK Set Date Time Back i h Yes YYYY MM...

Page 21: ...Page 21 Hydro Systems Europe 2018 ...

Page 22: ...t frontage cleaned with a dry cloth can be done without disconnection 8 2 2 Clean Replace chemical pickup hoses 8 2 3 Clean Replace inlet strainer 8 2 4 Clean Replace outlet hose to machine 8 2 5 Clean Replace venturis as required 8 1 Maintenance Legal Requirements 9 specifications UNIT Voltage Frequency Current 115v 230vAC 50 60Hz 0 085 0 158A Water Pressure Min Max Min Low Flow 2L Min 0 18 mPa 1...

Page 23: ...ixed replaced without the advice of Hydro Systems Europe Any unauthorised attempts to repair the unit will invalidate the warranty Issue Potential Issue Resolution Unit will not draw chemical Low water pressure Check water line Booster pump may be required Pick up tube not in chemical Ensure pick up assembly is correct Eductor blocked Remove clean in warm water Solenoid valve faulty Blockage in ch...

Page 24: ...Page 24 Hydro Systems Europe 2018 ref 2 detail ...

Page 25: ...IFOLD 2 WAY TEE PP 90099385 13 EVCL CHK VLV AF 1 2 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099463 NOT SHOWN EVCL CHK VLV EP 1 2 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099464 NOT SHOWN EVCL CHK VLV AF 1 4NPT F X 3 8IN BARB MK2 ASM 1 90099603 NOT SHOWN EVCL CHK VLV AF 1 4 FNPT X 1 4 FNPT PT HS PVC MK2 ASM 1 90099604 NOT SHOWN EVCL CHK VLV AF 5 16 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099605 NOT SHOWN EVCL CHK V...

Page 26: ...PTION PART NOTES A REMOTE FORMULA SELECT 10097825 B CHEMICAL PICKUP PVC HOSE 1 8M 6 11 2 Accessory Parts ITEM DESCRIPTION PART NOTES 25 TOP MANIFOLD CLIP ASSEMBLY x2 10098136 26 MANIFOLD END SUPPORT 90099306 27 LOCK ASSEMBLY 10098138 28 UNIT TO WALL CLIPS 10098139 29 OPTIONAL NON RETURN VALVE KIT NRV 4 PRODUCT UNIT 90099599 NOT SHOWN STANDARD IN APAC REGION ONLY 30 OPTIONAL NON RETURN VALVE KIT NR...

Page 27: ...ducts will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture This limited warranty does not apply to a hoses b and products that have a normal life shorter than one year or c failure in performance or damage caused by chemicals abrasive materials corrosion lightning improper voltage supply physical abus...

Page 28: ...fety of machinery General principles for design Risk assessment and risk reduction BS EN 61000 6 1 2007 Electromagnetic compatibility EMC Generic standards Immunity for residential commercial and light industrial environments BS EN 61000 6 3 2007 A1 2011 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments 2014 35 EU Con...