HydroLogic Hydroid, User Manual

Page 1: ...Reverse Osmosis User Manual 888 426 5644 info hydrologicsystems com ...

Page 2: ...Hydroid Series User Manual 2 04 19 This page intentionally left blank ...

Page 3: ... AND DESIGN NOTES 14 SYSTEM PURGING INITIAL START UP 15 OPERATING DO S AND DON TS 17 FLUSHING THE SYSTEM 18 MEMBRANE INSTALLATION REMOVAL AND REPLACEMENT 19 ENCAPSULATED MEMBRANE ELEMENTS 20 REJECTION RECOVERY AND FLOW RATES 21 MEMBRANE PERFORMANCE 21 REJECTION 21 RECOVERY 21 TEMPERATURE CORRECTION FACTORS FOR MEMBRANES 22 OPERATING LOG 24 PREPARING UNIT FOR STORAGE OR SHIPMENT 25 PREPARING THE SY...

Page 4: ...Series User Manual 4 04 19 Calibration 32 TROUBLESHOOTING 33 System Inoperative 33 Inlet valve will not operate 33 RO Pump Will Not Operated 33 HYDROID FLOW DIAGRAM 34 ELECTRICAL SCHEMATIC 35 SYSTEM WARRANTY 36 ...

Page 5: ...drain water and CONCENTRATE drain water recycle flows Hydroid series systems feature high quality parts and components for enhanced performance and reliability including Encapsulated Membrane Elements glycerin filled pressure gauges acrylic flow meters Encapsulated carbon pre filter Grundfos pump 316SS needle valve and computer controller This User Manual outlines installation operation maintenanc...

Page 6: ... FOUND PRECAUTIONARY STATEMENTS DO NOT USE WHERE THE WATER IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM ALWAYS TURN OFF THE UNIT SHUT OFF THE FEEDWATER RELIEVE PRESSURE AND DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THE UNIT PRE TREATMENT MUST BE SUFFICIENT TO ELIMINATE CHEMICALS ORGANICS OR INORGANICS THAT COULD DAMAGE THE MEMBR...

Page 7: ...ILL 0 100 PSI BAR 2 5 DIA FEED PRESSURE 5 GAUGE PM GLY FILL 0 300 PSI BAR 2 5 DIA PUMP PRESSURE 6 VALVE NEEDLE SS 316L 1 4 FNPT BLEND VALVE 7 GAUGE PM GLY FILL 0 300 PSI BAR 2 5 DIA CONCENTRATE PRESSURE 8 UNION BULK HEAD 1 2 QC X 1 2 QC JG PRODUCT purified water 9 UNION BULK HEAD 1 2 QC X 1 2 QC JG CONCENTRATE DRAIN 10 UNION BULK HEAD 1 2 QC X 1 2 QC JG FEED 11 MEMBRANE PVC 1 2 P X 1 2 C QC ENCAPS...

Page 8: ...0 PSI 3 8 QC LOW PRESSURE SWITCH 15 SWITCH TANK PRESSURE 40 60 PSI 3 8 QC HIGH PRESSURE SWITCH 16 VALVE SOLENOID 2 WAY COMPOSITE 120V N C 1 2 FNPT ASCO 17 PUMP CM1 6 1HP 115 230V 60HZ 1PH 10 6 AMPS 304SS 98125766 GRUNDFOS 18 CONNECTOR FLOW CONTROL 1 2 QC RECYCLE FLOW RESTRICTOR 19 CONNECTOR FLOW CONTROL 3 8 QC CONCENTRATE DRAIN FLOW RESTRICTOR ...

Page 9: ...xample if the inlet pressure is 60 psi the pre filter should be changed when the FEED Pressure Gauge is 45 50 psi or below and or after capacity has been reached 75 000 gallons THE SYSTEM MUST BE OPERATED ON PRE FILTERED WATER ONLY FEED PRESSURE GAUGE This gauge measures the water pressure when it exits the pre filter LOW PRESSURE SWITCH The low pressure switch shuts off the system when the feed w...

Page 10: ...g the CONCENTRATE drain pressure from the pump pressure will give the pressure drop across the Membrane array CONCENTRATE DRAIN FLOW METER The CONCENTRATE drain flow meter measures the amount of wastewater the system is sending to drain as gallons liters per minute PRODUCT PURIFIED WATER FLOW METER The PRODUCT purified water flow meter measures the amount of PRODUCT purified water water the system...

Page 11: ... compliance with state and local regulations FEED WATER CONNECTION Locate the Quick Disconnect fitting on the right side of the system labeled FEED Attach the inlet tubing to the system FEED LINE MUST BE INCH PROVIDED SYSTEM REQUIRES A CONTINUOUS FLOW OF WATER WITH A MINIMUM FEED PRESSURE OF 40 PSI NOT TO EXCEED 85 PSI PRODUCT PURIFIED WATER CONNECTION Locate the 1 2 Quick Disconnect fitting on th...

Page 12: ...ht foot electrical cord Ensure that the electrical circuit supplying the system is compatible with the requirements of the Hydroid TO REDUCE THE RISK OF ELECTRICAL SHOCK THE INCOMING POWER SUPPLY MUST INCLUDE A PROTECTIVE EARTH GROUND IT S RECOMMENDED THAT THE SYSTEM HAVE A DEDICATED POWER SOURCE TANK Hydroid systems may be connected to a bladder tank or a storage tank with a float valve The float...

Page 13: ...TART UP OF THE SYSTEM OPERATING LIMITS Design Temperature F 77 Maximum Turbidity NTU 1 Maximum Feed Temperature F 85 Maximum Free Chlorine ppm 0 Minimum Temperature F 40 Maximum TDS ppm 2 000 Maximum Ambient Temperature F 120 Maximum Hardness gpg 1 Minimum Ambient Temperature F 40 Maximum PH continuous 10 Maximum Feed Pressure PSI 85 Minimum PH continuous 4 Minimum Feed Pressure PSI 40 Maximum PH ...

Page 14: ...ssel 1 Membrane Quantity 2 Membrane Size 4021 Vessels Vessel Array 1 1 Vessel Quantity 2 Pumps Pump Type Multi Stage Motor HP 1 RPM at 60HZ 3450 System Electrical Controller S100 High Voltage Service Amp Draw 120V 1PH 60 HZ 10 6A System Dimensions Approximate Dimensions L x W X H 29 5 X 18 5 X 18 Approximate Weight Wet System 145 lbs Does not include operating space requirements System Pressure is...

Page 15: ... use included garden hose connector included in system parts bag Refer to page 19 step 3 for quick release port instructions 2 The open end of the pre installed black tubing labeled Flush B goes to a drain Now you can begin to slowly turn on the water supply and flush the dust from the carbon pre filter until water stream is clear approx 5 min 3 Re install System Tubing for Normal Operation Remove...

Page 16: ...l open and the system will flush continuously 6 Let the system purge until no bubbles appear in CONCENTRATE drain water black tubing flow meter approx 3 5 min 7 When the Hydroid system has been purged of air press the power button momentarily to turn off the purge feature The inlet valve will now turn off 8 Inspect the system for leaks If no leaks are apparent the next step is to flush the Encapsu...

Page 17: ...URE MAXIMUM HORIZONTAL TUBING DISTANCE TO TANK STORAGE IS 50FT IMPORTANT FOR EVERY 5FT VERTICAL HEIGHT YOU NEED TO SHORTEN TUBING BY 10FT OF HORIZONTAL LENGTH EXAMPLE IF TUBING NEEDS TO BE INSTALLED 10FT OFF THE GROUND TOTAL HORIZONTAL LENGTH MAY NOT EXCEED 30FT IF LENGTH EXCEEDS SPECIFICATIONS PLEASE CONTACT HYDROLOGIC 888 426 5644 USING THE REVERSE OSMOSIS SYSTEM OPERATION LOG PROVIDED ON PAGE 2...

Page 18: ... years after installation when operated on properly pre treated feed water The PRODUCT purified water flow rate will begin to decline slightly after one year of operation but can be extended with diligent flushing and cleaning of the membranes The system should be flushed regularly to remove sediment from the surface of the membranes Hydroid systems are pre programmed to flush for 5 minutes upon t...

Page 19: ...reserve the correct connections as you replace the membranes To remove Membrane 1 Carbon pre filter must be removed first 2 Select the housing to be replaced 3 Disconnect the fittings from the housing by simultaneously a Pushing the grey collar toward the housing b Pulling the tube from the collar 4 Remove the screw from the clamp and twist the top clamp to un hook the clamp 5 Install new housing ...

Page 20: ...reparation Keep elements moist at all times after initial wetting To prevent biological growth during prolonged system shutdowns it is recommended that membrane elements be immersed in a preservative solution Rinse out the preservative before use For membrane warranty details contact the manufacturer or your supplier for more information If operating limits and guidelines given in this PRODUCT pur...

Page 21: ...le 550 PPM FEED inlet water TDS 11 PPM PRODUCT purified water TDS 550 x 100 95 ALL TDS FIGURES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY PARTS PER MILLION PPM OR MILLIGRAMS PER LITER MG L RECOVERY The amount of PRODUCT purified water water recovered for use is expressed as a percentage To calculate percent of recovery use the following formula Percent of Recovery PRODUCT purified water Water F...

Page 22: ...tem Specification Chart on Page of this manual under the maximum PRODUCT purified water flow rate category by the temperature correction factor The result is the nominal PRODUCT purified water flow rate the system should achieve at actual water temperature PRODUCT purified water flow should be within 20 of the rated production after correcting the feed water temperatures above or below 77 F Check ...

Page 23: ...temperature correction factor TCF from the table below Divide the rated PRODUCT purified water flow at 77 F by the temperature correction factor The result is the PRODUCT purified water flow at the desired temperature See example on the next page ...

Page 24: ...Hydroid Series User Manual 24 04 19 OPERATING LOG ...

Page 25: ... be kept frost free or the ambient temperature must not exceed 120 F 48 8 C ambient PREPARING THE UNIT FOR SHIPMENT 1 Turn the system off and disconnect it from the electrical power supply 2 Make sure all pressure gauges on the front panel read 0 PSI before continuing 3 Disconnect the inlet CONCENTRATE drain and PRODUCT purified water tubing 4 Disconnect the feed PRODUCT purified water and CONCENT...

Page 26: ...filter is plugged Change pre filter High PRODUCT purified water Flow Damaged or oxidized membrane Replace membranes Exceeding maximum feedwater temperature See temperature correction sheet Poor PRODUCT purified water Quality Low operating pressure See low inlet pressure Damaged or oxidized membrane Replace membranes Membrane Fouling Metal oxide fouling Improve pretreatment to remove metals Clean w...

Page 27: ...put status using a status LED and a 3 digit LED display SPECIFICATIONS Power 120 240 VAC 15 10 50 60Hz 6Watts Environment 22 F to 140 F 0 95 RH noncondensing Enclosure 7 6 X 4 6 X 2 4 193mm X 117mm X 61mm Display 3 digit red LED Front Panel Overlay with LED window status LED water quality LED power and setpoint switches Switch Inputs Dry Contact Pressure fault Pretreat lockout Tank full Relay Outp...

Page 28: ...f system and water quality STATUS LED Shows operating status of unit WATER QUALITY LED Green if OK Red if above limit POWER KEY Places controller in operating or standby mode SETPOINT KEY Places display in mode to display current setpoint SP Setpoint adjustment screw CAL Calibration adjustment screw ...

Page 29: ...Hydroid Series User Manual 29 04 19 CIRCUIT BOARD LAYOUT ...

Page 30: ... display Refer to Table 1 for the description of the operation of the display and LED CONDITION DISPLAY STATUS LED RO OFF OFF RO START DELAY RO OPERATING STEADY GREEN TANK FULL FUL TANK FULL RESTART FUL SLOW FLASH GREEN PRETREAT LOCKOUT PL FLUSH FLS PRESSURE FAULT PF FLASHING RED PF AUTO RESET PF PF AUTO RETRY PF STEADY RED Table 1 RO Start Delay When the controller is placed in the operating mode...

Page 31: ... reset If a pressure fault occurs the PF retry cycle will repeat from the beginning If a pressure fault condition occurs the PF retry function will operate as described above If the retry function locks out the PF auto reset function will operate as described above The PF retry and PF auto reset functions will continue in a 30 second 5 minute 30 minute and 60 minute cycle until the pressure fault ...

Page 32: ...ality setpoint can be adjusted from 0 999 If set to 999 the water quality lamp will always remain green To set the water quality setpoint press the Setpoint key The display will alternate between the setpoint and SP Use a small screwdriver to adjust the SP adjustment to the desired setpoint value Press the Setpoint key to return the display to the water quality display Calibration To adjust the ca...

Page 33: ...t power is applied to power terminals L1 and L2 If power is applied to the power terminals and the above checks are OK the board may be defective and should be replaced If no power is applied to the board check the power wiring to the controller Inlet valve will not operate Is the controller off If no are any shut down conditions active If no is the inlet LED I2 lit If no replace the board If yes ...

Page 34: ...Hydroid Series User Manual 34 04 19 HYDROID FLOW DIAGRAM ...

Page 35: ...Hydroid Series User Manual 35 04 19 ELECTRICAL SCHEMATIC ...

Page 36: ... later of the date of 1 receipt by the Customer or 2 the date of installation at the Customer s premises provided that such installation must occur within three 3 months of shipment from the Manufacturer s manufacturing facility In no event shall the Warranty Commencement Date exceed three 3 months from the shipment from Manufacturer s facility The Customer shall provide proof of purchase in order...

Page 37: ...cturer have been used or the product has not been installed operated and maintained in strict accordance and adherence with the operating documentation and manuals for such product Any expressed Warranty or similar representation of performance set forth in the operation documentation for media or resin incorporated into a product by the Manufacturer shall be void and unenforceable unless the feed...

Page 38: ...Hydroid Series User Manual 38 04 19 ...