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MaxiCut 5-60 USER MANUAL EDITION 2-05 2012-10-23

10

7. Hose cutting

7.1 Running in the cutting blade

New cutting blades must be used with reduced speed for the feeding at about 
100-200 cut. When the running-in has been done the cut can be performed at 
normal speed. As a basic rule the blade should never be overheated. If excessive 
smoke or heat is generated or if the motor stalls the cut sequence must be inter

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rupted immediately and the cause found.

7.2 Different hose dimensions

Important !

When cutting...

... hoses of dimension 3/16”- 1/2” must the cutting supports always be used and 
put in the two inner holes. Min. cutting length 150 mm. Cutting speed no. 2 or 3 

can be used for these dimensions.

... hoses of dimension 5/8”- 1”must the cutting supports always be used and put 
in the two outer holes. Min. cutting length 250 mm. Cutting speed no. 1 or 2 can 

be used for these dimensions.

... hoses of dimension 1 1/4”- 2”, layers shall the cutting supports NOT be used. 
Min. cutting length 300 mm. The cutting speed has to be switch to no.1.

note !

Before cutting hoses of dim. 1 1/4” - 2” a cutting test has to be performed 

without a hose as below:

1.

 Switch the cutting speed to no.1 speed.

2. 

Set the cutting stroke adjustment knob to zero.

3.

 Press the pedal and visually check that pusher have a slow movement down

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wards. As factory default a complete stroke take about 9 seconds. The speed may 
have to be reduced more if mostly tough hoses are cut.

If excessive smoke or heat is generated or if the motor stalls when cutting the 
hose adjust the speed to optimize the cut. Contact Hydroscand Machine AB for 
further information about adjusting the speed.

Summary of Contents for MaxiCut 5-60

Page 1: ...UseR MAnUAL edition 2 05 2012 10 23 serial number MaxiCut 5 60...

Page 2: ...ce in a demanding environment was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for wh...

Page 3: ...tarting up 9 6 1 preliminary steps 9 6 2 operator position 9 6 3 starting up 9 7 Hose cutting 10 7 1 running in the cutting blade 10 7 2 different hose dimensions 10 8 Maintenance 11 8 1 Replacing the...

Page 4: ...amine in depth the topics of disassembly and extraordi nary maintainance as these operations must always be carried out by our autho rized Technical Service To handle the machine properly it is necess...

Page 5: ...ose make sure that the cutting blade rotates in the cor rect direction see rotation arrow and that the hose is placed steady towards the adjustable cutting support Also make sure that the hose is held...

Page 6: ...ate regarding agreement according to CE standards 3 1 Warranty The cutting machine is guaranteed for one 1 year following the date of purchase the warranty is valid only if all of the instructions lis...

Page 7: ...ting machine consists of one unit equipped with a pneu matic cylinder which is manouvered by a foot pedal and flap doors that are pres sed down by the hose during the cutting process The unit is also...

Page 8: ...to the left on the counter 5 Switch for cutting speed This switch is intended for regulation of cutting speed e g when cutting a 1 1 4 2 dimensioned hose the speed shall be reduced to no 1 speed 6 Cut...

Page 9: ...and maintain safety conditions During this stage make sure that the start stop button and safety switch not are blocked and that there is sufficient visibility and lightning on the machine the surrou...

Page 10: ...5 8 1 must the cutting supports always be used and put in the two outer holes Min cutting length 250 mm Cutting speed no 1 or 2 can be used for these dimensions hoses of dimension 1 1 4 2 layers shal...

Page 11: ...e bolt Moment of torsion is 47 Nm A new cutting blade must initially be run according to chapter 7 1 Start the cutting machine and check that no vibrations occur 8 2 After each working shift Turn off...

Page 12: ...O N O F F Connection for smoke evacuation system dia 100 mm hole Option Valve cutting speed Valve cutting speed Regulator for air pressure Pressure gauge Lifting eye 14 8 4 Reset the motor protection...

Page 13: ...S MaxiCut 5 60 230V 3 phase 9009 00 01 2003S sPARe PARts PARt nUMBeR Cutting blade HSM 400x4x50 Smooth 9009 01 04 Cutting blade HSM 400x4x50 Toothed 9009 01 05 10 technical data 10 1 noise Level Test...

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Page 28: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

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