background image

Page 9

PowerCut 5-85OT USER MANUAL EDITION II 2017-09-08

5. starting up

before plugging in the machine on the electrical net, ensure that the voltage corresponds 
to the voltage on the machine. Make sure that air is supplied to the machine and that the 

pressure  is  sufficient.  Do  ALWAYS  use  goggles  and  hearing  protections  when  using  the 
machine. Keep fingers and other body parts off from areas where the machine is making 

linear and circular movements. Do ONLY use the machine to cut hydraulic hoses. When the 
machine is intended for cutting other kinds of hoses do ALWAYS contact hydroscand Mach-
ine Ab for consultation in the matter. Ensure that every possible safety precaution is taken 
before starting up the machine. Check the cutting blade for possible damages, that it is 
securely tightened and that it can rotate freely. Check that the hose bend system is working 
properly. When cutting hoses with outer diameters exceeding 2” make sure that the pre-
bend help system is working properly. When the machine has started ensure that the direc-
tion of rotation of the cutting blade is all right. The upper edge of the cutting blade must 
rotate towards the back part of the cutting machine. If the machine is
vibrating abnormally, STOP ThE MAChINE IMMEDIATELY and check the reason of the vibra-
tions.

5.1 operator position

The operator must be in such a position that he is ensuring safety and that the cutting is 
easliy observed.

5.2 starting up

Release the emergency button by turning it clock-wise. Select your cutting speed.

5.3 Cutting

Press the start button and then press the foot pedal down. You are ready to cut !

Minimum cutting length is 130 mm and the cutting speed is adjusted according to the 
actual hose dimension in process.

…hoses of dimension above 2” up to 3”, shall the cutting supports NOT
be used. 

note!

Always adjust the cutting speed according to hose dimension in process. this ensures 

that the cutting blade lifetime is optimal, that it stays sharp.

Summary of Contents for PowerCut 5-85ot

Page 1: ...PowerCut 5 85ot UseR MAnUAL edition II 2017 09 08 serial number _________________...

Page 2: ...2 description 6 8 5 Starting up 9 10 5 1 Operator position 9 5 2 starting up 9 5 3 cutting 9 10 6 Maintenance 10 11 6 1 Replacing the cutting blade 10 6 2 After each working shift 11 6 3 regular maint...

Page 3: ...t examine in depth the topics of disassembly and extraordinary maintainance as these operations must always be carried out by our authorized Technical Service To handle the machine properly it is nece...

Page 4: ...make sure that the cutting blade rotates in the correct direction see rotation arrow and that the hose is placed steady towards the adjustable cutting support Also make sure that the hose is held ste...

Page 5: ...reement according to CE standards 3 1 Warranty The cutting machine is guaranteed for one 1 year following the date of purchase the war ranty is valid only if all of the instructions listed on the warr...

Page 6: ...machine consists of one unit equipped with a pneumatic cylinder which is manouvered by a foot pedal and flap doors that are pressed down by the hose during the cutting process The unit is also equippe...

Page 7: ...Page 7 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08 1 2 3 4 7 11 10 9 14 8 6 5 12 13...

Page 8: ...s stopped at specified levels to prevent it from doing full return strokes when not necessary 12 The Front hatch The front hatch is operated by a pneumatic cylinder located at the top of the machine T...

Page 9: ...hen cutting hoses with outer diameters exceeding 2 make sure that the pre bend help system is working properly When the machine has started ensure that the direc tion of rotation of the cutting blade...

Page 10: ...and the socket head cap screws outer carrier behind the lid 4 Dismantle the old blade and assemble a new one Only use by hydroscand Machine recommended cutting blades 5 Assemble the centre socket head...

Page 11: ...ncy stop button Remove cutting residue Reset the counter 6 3 Regular maintenance Check the cutting blade for errors and that it is securely tightened Open the waste box and remove cutting waste Empty...

Page 12: ...R PowerCut 5 75 400V 3 phase 9010 00 00 SPARE PARTS PART NUMBER Cutting blade HSM 520x4x38 Smooth 9005 00 05 Cutting blade HSM 520x4x38 Toothed 9005 00 06 Adapter ring 50x38 9005 01 04 Smoke evacuatio...

Page 13: ...Page 13 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08 8 1 A1 Wiring diagram Y D starter...

Page 14: ...Page 14 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 15: ...Page 15 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 16: ...Page 16 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 17: ...Page 17 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 18: ...Page 18 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 19: ...Page 19 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 20: ...Page 20 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 21: ...Page 21 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08 8 2 A2 Wiring diagram Soft starter...

Page 22: ...Page 22 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 23: ...Page 23 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 24: ...Page 24 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 25: ...Page 25 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 26: ...Page 26 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 27: ...Page 27 PowerCut 5 85OT USER MANUAL EDITION II 2017 09 08...

Page 28: ...90180066 90190019 90190069 90180426 W17320110125 W0952022180 1130160080CP 9041301 2100630050CP 1130160125CP 9061316 7072030130 7072030110 5612B442 Z3190311150 0227301201 0227301500 Cylinder 80 S125 In...

Page 29: ...23 QTY Material Date Part name Drw No Scale Approved by Drawing size Rev No Revision information Checked date Drawn by Rev Part no 1 8 A3 NH For measures without tolerances ISO 2768 mk is applied Gen...

Page 30: ...Height adjustment plate PC 1 29 90180017 D003060 Slip on flange 1 30 90180008 T0178 Air outlet ESNU 100 1 31 90184042 T0574 Plug 80x25 2 32 90184110 D003149 Scrap Funnel 1 33 90184111 D003150 Lock pla...

Page 31: ...without tolerances ISO 2768 mk is applied General surface finish is ra 3 2 Sharp edges broken Weight KG 347 46 2 2016 10 06 S003041 Powercut 5 75 ED II Sign THE INFORMATION CONTAINED IN THIS DRAWING I...

Reviews: