HYOSUNG Comet 250 R, Manual

Page 1: ......

Page 2: ...rsons who are in charge of overseas marketing team Hyosung 2 Special demand When you order any colored parts please add color code to the end of parts number and it will be helpful to register your pa...

Page 3: ...FIG 8 CAMSHAFT VALVE...

Page 4: ...1 9 9 8 2 12 12 13 13 12 12 13 13 3 4 5 14 15 14 15 14 15 14 15 16 18 20 16 11 8 19 6 7 10 17 6 7 10 6 7 10 21 1 21 4 21 2 21 3 6 7 10 F I G 1 1 1...

Page 5: ...using M6X20 8 40 1 1 11 09482 00456 09482 00456 PLUG spark CR8E 1 40 1 1 12 09109H07018 09109H07018 BOLT cylinder head cover M7X17 5 4 24 1 1 13 09161H11008 09161H11008 WASHER cylinder head cover 4 1...

Page 6: ...ing M6X20 8 1 2 11 09482 00456 09482 00456 PLUG spark CR8E 1 1 2 12 09109H07018 09109H07018 BOLT cylinder head cover M7X17 5 4 1 2 13 09161H11008 09161H11008 WASHER cylinder head cover 4 24 1 2 14 091...

Page 7: ...1 20 20 20 2 3 12 12 12 12 13 13 13 13 8 4 5 16 16 18 9 9 11 19 8 14 15 14 15 14 15 7 7 17 21 2 6 10 7 7 21 1 6 10 7 7 21 4 6 10 7 7 21 3 6 10 14 15 F I G 1 2 2...

Page 8: ...Rear 1 5 6 7 3 14 10 2 8 16 8 12 4 9 15 11 13 15 16 16 15 15 Front FIG 2 3...

Page 9: ...1141HG5110 GASKET cylinder head 1 2 7 11241HG5103 11241HG5103 GASKET cylinder 1 2 8 04213 11149 04213 11149 KNOCK PIN cylinder 2 6 2 9 04213 11149 04213 11149 KNOCK PIN cylinder 2 6 2 10 04213 11169 0...

Page 10: ...1 2 6 11 4 8 7 12 5 3 9 10 7 15 16 17 18 18 18 16 14 13 12 12 15 16 6 19 11 FIG 3 4...

Page 11: ...6 BOLT oil cooler 2 5 3 8 1 09160 06057 09160 06057 WASHER 2 5 3 9 09320 08013 09320 08013 CUSHION oil cooler 2 3 10 09180 06030 09180 06030 SPACER oil cooler 2 3 11 09161 10009 09161 10009 GASKET oil...

Page 12: ...1 2 5 6 0 3 12 13 7 14 8 4 9 11 10 10 9 9 9 10 10 10 9 9 6 4 FIG 4 5...

Page 13: ...110 3 4 5 08319 31108 08319 31108 NUT frame engine M10 3 16 4 6 04213 13189 04213 13189 PIN crank case knock 2 4 7 11319 05200 11319 05200 PLATE oil gallery plug 1 4 8 01107 06106 01107 06106 BOLT oi...

Page 14: ...5 6 7 8 9 9 3 1 13 17 17 19 18 16 16 16 16 16 16 10 2 4 11 12 15 14 11 11 11 11 11 20 21 23 25 23 25 24 25 22 26 26 26 FIG 5 6...

Page 15: ...03H09304 CLAMP clutch cable 1 5 14 09259 2601503S 09259 2601503S PLUG crank shaft hole 1 4 5 15 09280 22008 09280 22008 O RING crank shaft hole plug 22 7 3 1 5 5 16 01547 06258 01547 06258 BOLT clutch...

Page 16: ...15 32 33 34 20 21 22 19 18 16 17 18 11 12 14 13 30 34 10 9 8 1 5 24 25 26 19 26 6 7 27 28 29 23 2 31 31 4 3 31 3 FIG 6 7...

Page 17: ...4 35C00 SPRING primary drive gear 3 6 13 09166H16021 09166H16021 WASHER primary drive gear thrust 1 6 14 09140 16019 09140 16019 NUT primary drive gear M16 1 6 15 09282 12001 09282 12001 SEAL crank sh...

Page 18: ...15 32 33 34 20 21 22 19 18 16 17 18 11 12 14 13 30 34 10 9 8 1 5 24 25 26 19 26 6 7 27 28 29 23 2 31 31 4 3 31 3 FIG 6 7...

Page 19: ...S REC Q TY NO REU01 R F G S 01 PCS 6 30 09166H16031 09166H16031 WASHER primary drive gear lock 1 6 31 09160H28001 09160H28001 WASHER 3 6 32 11342HG5100 11342HG5100 JET 1 6 33 11343HG5100 11343HG5100 R...

Page 20: ...FW D FW D 9 4 11 8 12 1 3 2 10 6 7 5 13 FIG 7 8...

Page 21: ...03 09261 10003 ROLLER starter clutch 3 7 6 09440 03004 09440 03004 SPRING starter clutch release push 3 7 7 12633 05300 12633 05300 PIECE starter clutch release push 3 7 8 09263 22031 09263 22031 BEAR...

Page 22: ...2 2 1 7 3 18 3 4 4 5 5 6 6 6 6 2 2 8 8 9 9 10 10 10 10 11 11 11 11 12 12 12 12 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 F I G 8 1 9...

Page 23: ...HG5102888 CAMSHAFT exhaust rear 1 8 1 8 12911HG5101 12911HG5101 VALVE intake rear 2 8 1 9 12912HG5101 12912HG5101 VALVE exhaust rear 2 8 1 10 12921HG5101 12921HG5101 SPRING valve rear 4 8 1 11 12931HG...

Page 24: ...2 2 1 7 18 3 3 17 4 4 5 5 6 6 6 6 2 2 8 8 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 FIG 8 1...

Page 25: ...LLE REGLAGE SOUP 182 13 12892 05C00185 PASTILLE REGLAGE SOUP 185 13 12892 05C00188 PASTILLE REGLAGE SOUP 188 13 12892 05C00190 PASTILLE REGLAGE SOUP 190 13 12892 05C00192 PASTILLE REGLAGE SOUP 192 13...

Page 26: ...2 2 1 7 3 17 3 1 4 4 5 5 6 6 6 6 2 2 8 8 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 18 12 12 12 12 F I G 8 2 10...

Page 27: ...2 7 12731HG5102888 12731HG5102888 CAMSHAFT exhaust front 1 8 2 8 12911HG5101 12911HG5101 VALVE intake front 2 8 2 9 12912HG5101 12912HG5101 VALVE exhaust front 2 8 2 10 12921HG5101 12921HG5101 SPRING...

Page 28: ...2 2 1 7 18 3 3 17 4 4 5 5 6 6 6 6 2 2 8 8 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 FIG 8 2...

Page 29: ...LLE REGLAGE SOUP 182 13 12892 05C00185 PASTILLE REGLAGE SOUP 185 13 12892 05C00188 PASTILLE REGLAGE SOUP 188 13 12892 05C00190 PASTILLE REGLAGE SOUP 190 13 12892 05C00192 PASTILLE REGLAGE SOUP 192 13...

Page 30: ...1 2 3 4 5 6 8 8 7 9 FIG 9 11...

Page 31: ...3 12811HG5101 12811HG5101 TENSIONER camchain 2 10 9 4 08211 06181 08211 06181 WASHER camchain tensioner bolt 2 10 9 5 12812H35C00 12812H35C00 BOLT camchain tensioner M6 23 2 10 9 6 12837H31321 12837H...

Page 32: ...72 71 69 70 72 71 69 70 34 44 54 56 4 3 22 29 27 64 63 62 59 51 51 66 41 67 19 20 52 65 42 61 28 25 21 6 9 2 7 8 5 33 6 9 7 8 5 26 60 24 29 28 25 24 26 27 64 63 59 62 61 60 4 3 82 43 53 55 58 12 11 8...

Page 33: ...0HG5100 DIAPHRAGM COVER 2 10 11 13311HG5100 13311HG5100 SPRING CO 2 10 12 13312HG5100 13312HG5100 SCREW 2 10 13 13313HG5100 13313HG5100 RING 2 10 14 13314HG5100 13314HG5100 SPRING CO 2 10 15 13315HG51...

Page 34: ...72 71 69 70 72 71 69 70 34 44 54 56 4 3 22 29 27 64 63 62 59 51 51 66 41 67 19 20 52 65 42 61 28 25 21 6 9 2 7 8 5 33 6 9 7 8 5 26 60 24 29 28 25 24 26 27 64 63 59 62 61 60 4 3 82 43 53 55 58 12 11 8...

Page 35: ...CKET ASS Y 1 10 37 13342HG5100 13342HG5100 NUT 1 10 38 13343HG5100 13343HG5100 WASHER 1 10 39 13344HG5100 13344HG5100 SPRING CO 1 10 40 13345HG5100 13345HG5100 SHAFT ASS Y 1 10 41 13346HG5100 13346HG5...

Page 36: ...72 71 69 70 72 71 69 70 34 44 54 56 4 3 22 29 27 64 63 62 59 51 51 66 41 67 19 20 52 65 42 61 28 25 21 6 9 2 7 8 5 33 6 9 7 8 5 26 60 24 29 28 25 24 26 27 64 63 59 62 61 60 4 3 82 43 53 55 58 12 11 8...

Page 37: ...13371HG5100 13371HG5100 SPRING CO 1 10 67 13372HG5100 13372HG5100 SPRING CO 1 10 68 13373HG5100 13373HG5100 SCREW 1 10 69 13374HG5100 13374HG5100 FILTER 2 10 70 13375HG5100 13375HG5100 NEEDLE VALVE AS...

Page 38: ...1 3 2 9 9 9 9 4 10 10 8 7 5 6 5 6 FIG 11 15...

Page 39: ...HM8101 13740HM8101 CAP COMP air cleaner 1 11 4 13780HM8100 13780HM8100 FILTER COMP air cleaner 1 10 11 5 13881HL7300 13881HL7300 TUBE outlet 2 11 6 09402 56208 09402 56208 CLAMP outlet tube 2 11 7 138...

Page 40: ...0 1 4 17 6 2 10 17 10 10 10 11 11 11 11 12 9 7 8 3 13 14 16 15 5 15 15 15 FIG 12 16...

Page 41: ...CONNECTOR COMP exhaust pipe 1 5 12 7 09160 10001 09160 10001 WASHER exhaust pipe connector 1 12 8 14773HG5100 14773HG5100 GASKET connector exhaust pipe 1 5 12 9 01137 08358 01137 08358 BOLT connector...

Page 42: ...19 19 19 18 15 16 17 20 2 4 3 1 5 5 5 23 24 27 24 25 26 23 7 7 8 10 10 10 12 11 9 13 14 6 21 22 22 FIG 13 17...

Page 43: ...14002 PLUG oil drain 1 5 13 12 09168H14003 09168H14003 GASKET drain plug 1 13 13 16510 05240 16510 05240 FILTER COMP engine oil 1 20 13 14 09280 13004 09280 13004 O RING oil filter 13 5 1 5 1 13 15 16...

Page 44: ...FW D FW D 2 21 14 15 18 22 9 11 10 16 17 12 4 5 3 6 1 20 19 13 8 7 11 10 11 10 11 10 11 10 18...

Page 45: ...SPRING clutch 5 14 11 09116 05003 09116 05003 BOLT clutch spring 5 14 12 1 23110HJ8202 23110HJ8202 ROD COMP clutch push 1 14 12 2 23115HN9100 23115HN9100 ROD Clutch push NO2 1 14 12 3 23113HJ8200 2311...

Page 46: ...FW D FW D H 18 20 26 1 1 1 25 24 22 27 28 30 29 35 34 33 12 10 11 2 1 6 3 2 7 41 36 8 32 31 19 16 39 40 17 23 13 19 17 15 14 37 21 4 9 38 5 FIG 15 19...

Page 47: ...CREW counter shaft bearing retainer 1 60 15 12 09140 16017 09140 16017 NUT engine sprocket M21 1 5 15 13 24311 29B00 24311 29B00 GEAR 1st driven 1 3 15 14 08211 15251 08211 15251 THRUST WASHER 1st dri...

Page 48: ...FW D FW D H 18 20 26 1 1 1 25 24 22 27 28 30 29 35 34 33 12 10 11 2 1 6 3 2 7 41 36 8 32 31 19 16 39 40 17 23 13 19 17 15 14 37 21 4 9 38 5 FIG 15 19...

Page 49: ...0 19005 O RING engine sprocket 29 2 4 1 15 33 09167 20006 09167 20006 LOCK WASHER engine sprocket 1 15 34 27600HM7900 27600HM7900 CHAIN ASS Y drive 136 Link 1 10 15 35 27620H93B00 27620H93B00 JOINT ch...

Page 50: ...FW D FW D 30 28 29 27 1 3 9 10 11 15 15 7 13 13 5 12 8 2 4 22 24 19 26 17 41 40 23 38 37 39 18 16 20 21 25 6 10 11 14 31 35 33 32 34 1 36 39 FIG 16 21...

Page 51: ...ft pawl M6 12 2 16 14 25341HG5100 25341HG5100 GUIDE gear shift cam 1 16 15 02122 06128 02122 06128 SCREW gear shift pawl lifter M6 12 2 16 16 25350HG5100 25350HG5100 STOPPER COMP gear shift cam 1 16 1...

Page 52: ...FW D FW D 30 28 29 27 1 3 9 10 11 15 15 7 13 13 5 12 8 2 4 22 24 19 26 17 41 40 23 38 37 39 18 16 20 21 25 6 10 11 14 31 35 33 32 34 1 36 39 FIG 16 21...

Page 53: ...34 08310 11068 08310 11068 NUT gear shift link rod R M6 1 16 35 25525HM8100 25525HM8100 ROD gear shift link 1 16 35 1 25525HM8101 25525HM8101 ROD gear shift link 1 16 36 09140 06011 09140 06011 NUT g...

Page 54: ...FW D FW D 6 2 12 1 11 10 9 8 18 5 16 16 15 14 17 14 15 9 3 4 7 13 FIG 17 23...

Page 55: ...10 31281 32C10 BOLT through 2 17 7 31156 38300 31156 38300 O RING 2 17 8 09280 24001 09280 24001 O RING 1 17 9 31264 35C10 31264 35C10 O RING 2 17 10 31153 49210 31153 49210 SEAL oil 1 17 11 31361 32C...

Page 56: ...1 5 5 5 3 7 6 4 4 2 FIG 18 24...

Page 57: ...AGNETO ASS Y 1 5 18 2 32101HG5100 32101HG5100 STATOR ASS Y 1 18 3 32102HJ8200 32102HJ8200 ROTOR fly wheel 1 18 4 02112 05128 02112 05128 SCREW pick up coil M5X12 2 18 5 02112 05258 02112 05258 SCREW m...

Page 58: ...2 1 FIG 19 25...

Page 59: ...FIG 19 BATTERY REF PARTS NAME Q TY REMARKS REC Q TY NO PARTS NO PCS REU01 R F G S 01 1 33610HM8100 33610HM8100 BATTERY ASS Y 12V 12Ah STX14 1 2 33860HM8101 33860HM8101 LEAD WIRE battery minus 1...

Page 60: ...FW D FW D 8 11 7 7 9 10 8 11 12 4 1 3 6 5 2 2 9 10 13 FIG 20 26...

Page 61: ...850HM8100 LEAD WIRE starter motor 1 5 32800H01413 32800H01413 RECTIFIER regulator ASS Y 1 10 6 07110 06208 07110 06208 BOLT rectifier 2 7 33410HM8100 33410HM8100 COIL ASS Y ignition 2 10 8 09128 06035...

Page 62: ...FW D FIG 25 1 4 3 2 7 8 5 9 9 9 6 10...

Page 63: ...0 TACHOMETER ASSY movement 1 5 34500HR8300 34500HR8300 PISPLAY ASS Y speedometer 1 NOT SALE 6 34600HR8300 34600HR8300 PCB ASS Y speedometer 1 NOT SALE 6 1 34111HR8300 34111HR8300 SPEEDOMETER COMP 1 7...

Page 64: ...1 2 3 8 7 6 5 5 5 FIG 26 4 4 8 7 6 8 7 6 8 7 6...

Page 65: ...BULB head lamp hi 12v H1 55w 1 10 3 09471H12230 09471H12230 BULB head lamp hi 12v H3 55w 1 10 4 35173HP9200 35173HP9200 DUST COVER 2 5 09148 05039 09148 05039 NUT head lamp speedometer 3 45 6 09320 09...

Page 66: ...1 2 4 4 5 5 6 7 10 9 8 11 3 12 FW D FW D FW D FW D FIG 23 29...

Page 67: ...06019 09160 06019 WASHER FT turnsignal lamp 4 5 08316 26066 08316 26066 NUT FT turnsignal lamp 4 6 35603HM8151 35603HM8151 LAMP ASS Y RR turnsignal R 1 10 7 35604HM8151 35604HM8151 LAMP ASS Y RR turn...

Page 68: ...FW D FW D 3 4 1 8 10 7 6 4 9 5 2 12 FIG 24 30...

Page 69: ...ng lock 2 4 1 09139H06016 09139H06016 BOLT steering lock 1 5 37740HN9100 37740HN9100 SWITCH ASS Y brake lamp 1 6 09407 14403 09407 14403 CLAMP wiring harness 8 7 02112 46168 02112 46168 SCREW horn 1 8...

Page 70: ...FW D FW D 1 4 5 4 5 4 2 3 3 3 FIG 25 31...

Page 71: ...TY NO REU01 R F G S 01 PCS 1 35710HM8152 35710HM8152 LAMP ASS Y tail stop 1 10 2 09471 12047 09471 12047 BULB tail stop 12V 21 5W 1 3 03241 05166 03241 05166 SCREW tail stop 3 4 09160 05017 09160 050...

Page 72: ...1 4 4 4 4 5 5 6 2 10 11 12 9 9 7 8 3 3 3 3 13 FIG 26 32...

Page 73: ...SPACER frame engine front L 59 2 6 09103H10099 09103H10099 BOLT frame engine frontL 228 1 7 08319 31106 08319 31108 NUT frame engine front 1 8 09103H10022 09103H10022 BOLT frame engine rear lower L 1...

Page 74: ...FW D FW D 1 5 4 3 2 FIG 27 33...

Page 75: ...1 42310HN9150120 42310HN9150120 STAND COMP PROP Black 1 KM4MF51E261100060 5 2 09100 10031 09100 10031 BOLT prop stand M10 30 1 3 08310 22106 08310 22106 NUT prop stand M10 1 4 09443 15047 09443 15047...

Page 76: ...FW D FIG 32 1 4 5 6 2 10 11 11 12 9 7 7 8 3 25 26 24 13 14 17 19 19 27 27 23 21 22 18 20 20 16 15...

Page 77: ...LMAP reserver tank hose 2 12 01517 06168 01517 06168 BOLT reserver tank 1 5 14 43533H30A40 43533H30A40 BOLT front footrest bar 1 NOT SALE 15 09180H08008 09180H08008 SPACER front footrest 1 10 16 43579...

Page 78: ...1 4 5 6 28 2 10 10 11 12 9 7 8 3 3 25 24 26 27 13 14 17 17 19 19 23 21 21 22 18 18 20 20 16 16 16 16 15 FW D FIG 33...

Page 79: ...footrest R 1 13 43661HM8101 43661HM8101 FOOTREST BAR pillion R 1 5 14 43721HM810403P 43721HM810403P BRACKET pillion footrest L 1 5 15 43671HM8101 43671HM8101 FOOTREST BAR pillion L 1 5 16 07120 08258...

Page 80: ...1 4 4 5 5 6 2 10 45 16 16 14 18 17 11 12 9 7 7 8 3 3 25 24 27 26 32 33 28 13 31 19 23 21 22 20 15 34 37 38 39 35 42 40 41 43 44 36 29 30 44 47 43 46 FIG 30 36...

Page 81: ...218HF4500 CUSHION fuel tank RR brkt battery 1 10 09116H08078 09116H08078 BOLT fuel tank RR 1 11 09320 14013 09320 14013 CUSHION fuel tank RR up 1 12 09180H08007 09180H08007 SPACER fuel tank RR cushion...

Page 82: ...1 4 4 5 5 6 2 10 45 16 16 14 18 17 11 12 9 7 7 8 3 3 25 24 27 26 32 33 28 13 31 19 23 21 22 20 15 34 37 38 39 35 42 40 41 43 44 36 29 30 44 47 43 46 FIG 30 36...

Page 83: ...70103650 09352H70103650 HOSE fuel tank drain L 650 1 36 44118 01D30 44118 01D30 PLATE fuel tank inlet 1 NOT SALE 37 38 39 44200H35C30 44200H35C30 CAP ASS Y fuel tank filler 1 40 09106 05017 09106 0501...

Page 84: ...1 4 5 6 2 7 8 3 FIG 31 38...

Page 85: ...45120HM8101 45120HM8101 KNOB COMP seat front 1 3 09440 11016 09440 11016 SPRING seat front knob 1 4 08322 11088 08322 11088 WASHER seat front knob 1 5 04111 20208 04111 20208 PIN seat front knob 1 6 4...

Page 86: ...1 4 13 4 5 5 6 6 2 10 11 12 12 10 9 9 7 7 8 8 3 FIG 32 39...

Page 87: ...01517 06206 BOLT rr fender ft frame side tube 2 7 09169 06032 09169 06032 WASHER rr fender ft frame side tu 2 8 02142 06166 02142 06166 SCREW rr fender lower 2 9 09169 06032 09169 06032 WASHER rr fend...

Page 88: ...4 3 20 4 5 5 6 6 2 10 11 11 11 12 9 9 9 7 8 8 8 3 13 14 17 18 16 15 FIG 33 40...

Page 89: ...0 02142 06166 SCREW frm side front 2 6 09169 06032 09169 06032 WASHER frm side front 2 7 09106H06150 02142 06166 SCREW frm side center 1 8 09148 05004 09148 05004 NUT frm side rear up 3 9 09106H05150...

Page 90: ...1 4 4 15 15 14 4 4 5 6 10 11 11 11 11 12 9 7 8 17 16 3 2 13 12 13 FW D FIG 40...

Page 91: ...09265H25001 BEARING steering lower 1 5 6 09265H28001 09265H28001 BEARING steering upper 1 5 7 51631 28000 51631 28000 NUT steering stem 1 5 8 09166H25001 09166H25001 WASHER steering stem 1 5 9 51210HR...

Page 92: ...1 4 2 2 3 FW D FIG 41...

Page 93: ...01 R F G S 01 PCS 1 51311HP940003P 51311HP940003P BRACKET front fork upper 1 5 2 07110 08258 07110 08258 BOLT front fork upper bracket 2 55 3 09159H22002 09159H22002 NUT str upper 1 5 4 09160H22032 09...

Page 94: ...1 5 2 3 4 4 FW D FIG 42...

Page 95: ...OUGE 1 53111HM81000M0 FENDER front JAUNE 1 53111HM81000MB FENDER front NOIR 2 59430HN9100 59430HN9100 CLAMP COMP front brake hose R 0 DEL KM4MF51E661100174 5 3 59440HN9100 59440HN9100 CLAMP COMP front...

Page 96: ...1 4 4 5 6 2 10 11 9 9 7 8 3 12 FW D FIG 43...

Page 97: ...1 5 4 59421 03A01 59421 03A01 BOLT front brake disc 12 90 5 54711HG5101 54711HG5101 AXLEL front 1 5 6 54740HM8101 54740HM8101 SPACER COMP front axle R 1 5 7 54721HM8100 54721HM8100 NUT front axle 1 5...

Page 98: ...7 8 3 6 9 4 5 2 10 12 12 11 11 1 13 FW D FIG 44...

Page 99: ...HR8300 58410HR8300 CABLE COMP starter 1 5 5 58200HR8300 58200HR8300 CABLE ASS Y clutch 1 5 6 09408H10002 09408H10002 CLIP cable 1 5 7 09200 06004 09200 06004 PIN clutch 1 5 8 04111 20158 04111 20158 C...

Page 100: ...14 21 5 3 7 6 18 15 9 20 19 8 17 16 FW D FIG 45 10 11 13 12 4 1 3 2 5...

Page 101: ...57431H05D00 BOLT brake lever pivot 1 5 11 08319 21065 08319 21065 NUT brake lever pivot 1 5 12 57460 17C00 57460 17C00 SWITCH ASS Y stop 1 5 13 02112 74108 02112 74108 SCREW stop switch 1 5 14 57620H...

Page 102: ...FW D FIG 46 0 4 2 3 1 1...

Page 103: ...TY NO REU01 R F G S 01 PCS 0 59300HP9500 59300HP9500 CALIPER ASS Y L 1 5 1 07120 08308 07120 08308 BOLT caliper 2 2 01514 06106 01514 06106 BOLT speedometer cable guide 1 3 59266HN9100 59266HN9100 GUI...

Page 104: ...FIG 47 2 0 F W D 1 1...

Page 105: ...Q TY NO REU01 R F G S 01 PCS 0 59300HP9500 59300HP9500 CALIPER ASS Y L 1 5 1 07120 08308 07120 08308 BOLT caliper 2 2 01514 06106 01514 06106 BOLT speedometer cable guide 1 3 59266HN9100 59266HN9100 G...

Page 106: ...FW D FIG 48 0 4 4 4 4 1 2 3 5 6 6 7 7...

Page 107: ...661100173 5 0 1 59600HR7700 59600HR7700 CYLINDER ASS Y front master 1 KM4MF51E661100174 5 1 59687HM8162 59687 35C00 BODY 1 2 59669 36510 59669 36510 CAP reservoir 1 3 59610 35C00 59610 35C00 PISTON SE...

Page 108: ...FW D FIG 49 3 5 7 7 6 6 6 6 3 3 4 3 7 1 7 7 7 7 2 3 3 3 3 3 7 3 3 3 8 10 11...

Page 109: ...0 59460HN9100 HOSE COMP FT brake R 1 3 09161 10005 09161 10005 WASHER brake hose 12 80 4 59450HP9202 59450HP9202 HOSE COMP front brake upper 1 5 69480HM8104 69480HM8104 HOSE COMP rear brake 1 5 6 0916...

Page 110: ...FW D FW D 7 31 16 32 29 30 23 30 11 11 12 26 25 24 2 1 21 21 19 19 20 20 22 22 18 17 8 3 4 4 3 8 24 29 16 6 5 8 0 31 6 9 15 14 28 10 10 27 13 13 33 FIG 43 50...

Page 111: ...rear cushion rod 2 11 09263H20003 09263H20003 BEARING rear cushion rod 2 12 09180H14001 09180H14001 SPACER rear cushion rod 1 13 09284H32001 09284H32001 SEAL rear cushion rod 2 14 09159H14008 09159H14...

Page 112: ...FW D FW D 7 31 16 32 29 30 23 30 11 11 12 26 25 24 2 1 21 21 19 19 20 20 22 22 18 17 8 3 4 4 3 8 24 29 16 6 5 8 0 31 6 9 15 14 28 10 10 27 13 13 33 FIG 43 50...

Page 113: ...28 08319 31128 08319 31128 NUT rear cushion lever front 1 29 09284H32001 09284H32001 SEAL rear cushion lever center 2 30 09263H20003 09263H20003 BEARING rear cushion lever center 2 31 61262 45002 6126...

Page 114: ...FW D FW D 1 6 6 5 2 4 7 3 3 FIG 44 51...

Page 115: ...S Y rear 1 5 2 09103H10101 09103H10101 BOLT rear shock absorber upper 1 3 08319 31108 08319 31108 NUT rear shock absorber upper 2 4 09103H10101 09103H10101 BOLT rear shock absorber lower 1 5 61310HM81...

Page 116: ...1 4 4 4 4 5 6 2 10 11 11 12 9 7 7 8 3 3 3 2 2 2 3 13 14 15 FIG 45 52...

Page 117: ...icense plate 2 6 35910HG5150 35910HG5150 LAMP ASS Y license plate 1 7 08316 26055 08316 26055 NUT license lamp M5 2 8 35915HG5800 35915HG5800 COVER license lamp 1 9 08316 26055 08316 26055 NUT rear re...

Page 118: ...FW D FW D 1 1 4 5 6 2 10 11 12 9 7 8 3 25 24 13 14 17 19 23 21 22 18 20 16 15 FIG 46 53...

Page 119: ...M8100 RETAINER rear sprocket drum 1 5 11 01517 08358 01517 08358 BOLT rear sprocket 6 12 08319 31088 08319 31088 NUT rear sprocket 6 13 09285 28001 09285 28001 OIL SEAL rear sprocket mounting dru 1 14...

Page 120: ...FW D FW D 0 1 2 1 FIG 47 54...

Page 121: ...AR CALIPER REF PARTS NO PARTS NAME Q TY REMARKS REC Q TY NO REU01 R F G S 01 PCS 0 69300HP9500 69300HP9500 CALIPER ASS Y rear 1 5 1 09103H08254 09103H08254 BOLT caliper 2 2 59301HP9500 59301HP9500 PAD...

Page 122: ...12 12 12 12 9 7 8 3 25 24 27 26 26 26 26 28 13 31 31 14 32 32 23 30 30 30 30 23 23 23 23 23 23 23 22 22 16 15 14 16 15 14 16 15 14 16 15 15 17 19 18 17 19 18 21 20 21 21 21 20 29 29 29 21 21 20 29 20...

Page 123: ...1HP9200121 94661HP9200121 COW G air duct R 1 5 10 94441HP92000M0 94441HP9200 COW G body center lower JAUNE 10 94441HP92000DR COW G body center lower ROUGE 10 94441HP92000BK COWG body center lower NOIR...

Page 124: ...12 12 12 12 9 7 8 3 25 24 27 26 26 26 26 28 13 31 31 14 32 32 23 30 30 30 30 23 23 23 23 23 23 23 22 22 16 15 14 16 15 14 16 15 14 16 15 15 17 19 18 17 19 18 21 20 21 21 21 20 29 29 29 21 21 20 29 20...

Page 125: ...mp 29 08316 26055 08316 26055 NUT windscreen body side COW G up 30 03211 05166 03211 05166 SCREW lower COW G body side COW G R 31 08313 11088 08313 11088 NUT brace comp frame head pipe 2 32 03241 0412...

Page 126: ...FW D FIG 37 1 13 13 12 12 2 3 4 5 6 8 15 15 7 9 10 10 10 10 10 10 10 10 10 16 16 16 14 16 16 16 16 16 16 11 11 11 11 11 11 11 11 11 10 10 16 16 16 16 16 10 16 16 10 10 9 10 13 13...

Page 127: ...MP under COW G upper LH 1 5 9 01134 06306 01134 06306 BOLT body under COW G frame 2 5 10 09106H05150 09106H05150 BOLT body under COW G R L 11 5 10 1 09136 06113 09136 06113 BOLT 2 5 10 2 09106H06150 0...