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FOREWORD 

The  HYOSUNG  GF  125  was  designed  to  offer  superior  performance  through  light  weight  design  and  four
stroke power. The new GF 125 represents another major advance by HYOSUNG in four stroke motorcyles.

This service manual has been produced primarily for experienced mechanics whose job is to inspect, adjust,
repair and  service HYOSUNG Motorcycles. Apprentice mechanics and “do it yourself”mechanics will also find
this manual to be an extremely useful guide.

Model GF 125 manufactured to standard specifcations is the main subject matter of this manual. However,
the GF 125 machines distributed in your country might differ in minor respects from the standard-specifica-
tion GF 125 and, if they do, if is because some minor modifications (Which are of no consequence in most
cases as far as servicing is concerd) had to be made to comply with the statutry requirments of your coun-
try.

This manual contains up-to-date information at the time of its issue. Latermade modifications and changes
will be explanied to each HYOSUNG distributor in respective markets, to whom you are requested to make
query about updated information, if any.

� COPYRIGHT HYOSUNG MOTORS & MACHINERY INC. 

HYOSUNG MOTORS & MACHINERY INC. 

Summary of Contents for GF125

Page 1: ...specifcations is the main subject matter of this manual However the GF 125 machines distributed in your country might differ in minor respects from the standard specifica tion GF 125 and if they do i...

Page 2: ...GROUP INDEX GENERAL INFORMATION 1 PERIODIC MAINTENANCE AND TUNE UP PROCEDURES 2 SERVICING ENGINE 3 FUEL AND LUBRICATION SYSTEM 4 ELECTRICAL SYSTEM 5 CHASSIS 6 SERVICING INFORMATION 7...

Page 3: ......

Page 4: ...NFORMATION SERIAL NUMBER LOCATIONS 1 1 FUEL AND OIL RECOMMENDATIONS 1 1 BREAK IN PROCEDURE 1 1 SPECIAL FEATURES 1 2 SPECIAL MATERIALS 1 6 PRECAUTIONS AND GENERAL INSTRUCTIONS 1 8 SPECIFICATIONS 1 9 CO...

Page 5: ...nder API classification of SF or SG and that its vicosity rating is SAE 10W 40 If SAE 10w 40 motor oil is not avaliable select the oil viscosity according to the following chart FRONT FORK OIL FUEL AN...

Page 6: ...are redesigned in order to satisfy 71 db the strict 96 KOREA NOISE REGULATION 3 COMFORTABLE SEATING The seat is made out of two different hardness FOAM URETHANE in order to absorb shock which makes s...

Page 7: ...gh the enough simulation by the design SOFTWARE which our company have kept in order to not making trouble like JUMPING or SURGING 5 CAM SHAFT LOCK ARM and VALVE The material of CAM is CHILLED FC whos...

Page 8: ...nts P1 and P2 are generated they flow to the ignition timing control circuit and they are converted into one ignition signal This signal is sent to the SCR the SCR becomes ON the circuit C1 SCR lg1 is...

Page 9: ...1 5 GENERAL INFORMA TION P2 P2 N2 N1 P2 P2 P1 P1 P1 B T D C P1 1 2 2 2 360 Pick up Coil Current Between N1 and N2 Over N2 Engine speed r min Fig 2 Fig 3 Signal current to SCR Engine speed Below N1...

Page 10: ...er 3 45 6 4 6 34 6 5 6 18 6 35 6 36 6 39 6 22 6 26 Brake caliper holder 3 22 3 23 3 25 Piston pin Valve stem Rocker arm shaft 3 45 6 10 Mating surfaces of left and right crankcase Front fork damper ro...

Page 11: ...48 5 2 3 51 5 11 Countershaft bearing retainer screws Gearshift cam guide and pawl screws Engine oil pump mounting screws Pick up coil screws Stator mounting screws Starter motor securing screws 3 51...

Page 12: ...ally describing the following contents WARNING Personal safety of the rider is involved and disregard of the information could result in injury CAUTION For the protection of the motorcycle the instruc...

Page 13: ...er 1 Bore 57 Stroke 48 8 Piston displacement 124cc Compression ratio 9 92 1 Carburetor PISTON VALVE Air cleaner Polyurethane foam element Starter system Kick and Electric Lubrication Wet Sump TRANSMIS...

Page 14: ...or light 3W Speedometer light 3 4W 2 Fuel indicator light 3W Turn signal indicator light 3W Fuse 15A CHASSIS Front suspension Telescopic Rear suspension coil spring Steering angle 42 right and left Ca...

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