HyQuest Solutions BAROSSA DDT700, Instruction Manual

Page 1: ...0 DDT700 BAROSSA DOUBLE DRUM WINCH INSTRUCTION MANUAL QUALITY SYSTEM ISO 9001 CERTIFIED HYQUEST SOLUTIONS PTY LTD 48 50 Scrivener St Warwick Farm NSW 2170 AUSTRALIA Phone 61 2 9601 2022 Fax 61 2 9602 6971 Email sales hyquestsolutions com au Web www hyquestsolutions com au ...

Page 2: ...ling Procedure 5 Winch Mode 5 Traversing Mode 6 COUNTERS 7 MAINTENANCE 7 Lubrication 7 Weston Brake 7 INSPECTION 8 Electrical System 8 FAULT FINDING 9 SPECIFICATIONS 10 FITTING C1 CONNECTOR TO AMERGRAPH CABLE 11 FITTING ANGLE PLUG TO AMERGRAPH CABLE 12 Angle Plug Assembly AP02 13 FITTING TEE PLUG TO AMERGRAPH CABLE 14 Angle Plug Assembly TP02 14 APPENDIX A 15 INSTALLATION 15 ...

Page 3: ...d corrosion resistant fasteners throughout OPERATION The current meter can be fitted with a stabiliser tail fin which is attached to a hanger bar and Columbus gauging weight in sizes of 7 14 23 34 45 and 68Kg This assembly is suspended from the gauging winch by the amergraph signal cable HyQuest Solutions provides a range of counters to operate with the winch The models available are CMC20A CMCsp ...

Page 4: ...aversing cable from its anchorage and connect to the stream side of the traversing block 6 Similarly release the lower traversing cable and pass end over the layer winding sheave of the traversing drum and fit to the slotted hole in the slipring end of the drum refer toappendix 7 Remove soft clamp from traversing cable and main cable 8 With traversing drum disengaged wind the weight up to the trav...

Page 5: ...onnect current meter weight and current meter counter 10 Wind on Amergraph cable and secure Cl Connector to tension spring 11 Remove winch from mountings Winch Mode Barossa Winch shown in winch mode that is the traverse drum is out of mesh with the sounding drum and is prevented from rotating by the drum stop In this mode the sounding weight can be raised and lowered whilst the traversing block re...

Page 6: ...cking handle and whilst holding the disengaging handle with the left hand rotate operating handle slightly until gear teeth can be meshed then move disengaging handle down with the left hand and lock it in place A typical installation is depicted in the appendix The layout shown in the appendix is based on HyQuest Solutions standard steelwork components all of which can be supplied ready for insta...

Page 7: ...se is spread on the brake screw 2 Wipe the layer winding screws every six 6 months with a clean rag and solvent preferably Trichloroethylene Inspect for damaged threads and repair as necessary No lubrication is normally required but a light spray of WD40 3 The drum gear teeth should be lightly lubricated every six 6 months with grease 4 The sounding drum slipring should be wiped every three 3 mont...

Page 8: ...d work in a circular motion Note The Weston brake will not operate smoothly if either the ratchet wheel or pads are NOT perfectly flat 4 Check that brake pad thickness is not less than 1 5mm Replace if necessary 5 Check the brake screw surfaces for wear or corrosion and repair with a fine file or emery paper if necessary Note Lack of use of the Weston brake could cause seizure of the brake screw T...

Page 9: ...lipring to frame Operation suggests the connection through brush to the red terminal is sound proceed to step 4 4 Failure to operate suggests either a break in red lead from brush to red terminal or broken sticking brush To inspect brush remove and ensure that it moves freely in holder If bush is broken reclaim unbroken portion and extend the spring thus providing a temporary connection until a re...

Page 10: ...ion for metric or 1 10 of a foot 0 1foot for imperial Traversing Drum Cast Aluminium 600mm Circumference fitted with traverse counter Detachable when not required Counter Traversing Six digit resettable registering distance in EITHER centimetre 10mm OR decimetre 100mm resolution Imperial model available in resolutions of either 1ft or 0 1ft Drum Capacity Operation Dimensions Packing Details 43m of...

Page 11: ...removed push the end of the sounding cable through the connector body C101 01 Connector Body C101 01 2 Loop the cable and push back through the connector for approximately 400MM 3 Fit Wedge inside cable loop 400 Wedge C101 02 Pull 4 Pull cable back until wedge is held and then pull cable again tightly to lock Wedge inposition R Clip SC019 01 Pin C101 03 ...

Page 12: ...ng 3 Unwind outer layer of cable and cut off at tape 4 Unwind inner cable layer back to tape one strand at a time and cut off 3mm 1 8 in front of the insulation tape 5 Slide flanged bush forward and bend the short inner layer strands onto the bush 6 Strip conductor insulation back to 8mm 5 16 in front of the flanged bush 7 Coat copper conductor wire with resin cored solder BE CAREFUL not to heat w...

Page 13: ...k into the other end of the plug and check that the conductor wire is in the centre of the plughole Plug Check Location of Conductor Wire 9 Screw nut onto plug and tighten with a spanner 10 Screw pin into plug and tighten using a 1 16 Allen key as a lever 11 Slide rubber insulator onto pin 12 Check circuit Angle Plug Assembly AP02 Rubber Seal ...

Page 14: ...14 of 15 ISSUE 6 March 20 FITTING TEE PLUG TO AMERGRAPH CABLE 1 Proceed steps 1 9 on both sides of plug 2 Screw pin into plug and tighten using 1 16 hexagon wrench as a lever 3 Slide rubber insulator onto pin 4 Check circuit Angle Plug Assembly TP02 ...

Page 15: ...HyQuest Solutions Pty Ltd DDT700 Copyright Page 15 of 15 ISSUE 6 March 20 APPENDIX A INSTALLATION ...

Page 16: ...DRAWING MATERIAL DATE SIGNATURE NAME THIRD ANGLE PROJECTION 8 16 EDGES FINISH BREAK SHARP DEBUR AND FIRST ISSUE A REV DATE DESCRIPTION HYQUEST SOLUTIONS PTY LTD Q A MFG APPV D CHK D DRAWN ANGULAR 0 05 AFTER ASSEMBLY APO GREY POWDER COATED MOUNTING HOLE DIMENSIONS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR 0 05 10MM ALUMINIUM GRADE 5083 ...

Page 17: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 18: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 19: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 20: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 21: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 22: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 23: ...HyQuest Solutions Pty Ltd Latrobe Barossa Winch Model DDT900 DDT700 ...

Page 24: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 25: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 26: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 27: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 28: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 29: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 30: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 31: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 32: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 33: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 34: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...

Page 35: ...Latrobe Barossa Winch Model DDT700 DDT900 HyQuest Solutions Pty Ltd ...