HySecurity SlideDriver 50VF2, Installation And Reference Manual

Page 1: ...800 321 9947 www hysecurity com SlideDriver 50VF2 3 X3 Hydraulic slide gate operator with Smart Touch Controller Installation and Reference Manual...

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Page 3: ...he drive rail The bolts are spaced about 4 inches 10cm apart The limit switch must be set inch 9 5mm from the base of the drive rail A screw on the limit switch allows for slight adjust ments in heigh...

Page 4: ...ns The three underside flanges have been eliminated which reduces drive wheel wear and drag in misaligned gate installations Additionally the no flange drive rail stacks better for shipping which redu...

Page 5: ...iminates unnecessary field calls It also provides smoother acceleration and deceleration All 50VF2 3 SlideDrivers shipped after January 1 2012 will have the new ModBus cable and communication protocol...

Page 6: ...ow to program a sequenced gate is described in the StrongArm M30 Programming and Operations Manual available online at www hysecurity com The information will soon be available in the SlideDriver prod...

Page 7: ...HYDRAULIC SLIDE GATE Operators With Smart Touch Controller Installation and Reference Manual Models SlideDriver 50VF2 3 Modular and Correctional Facility versions available...

Page 8: ...heels to the drive rail and verify that the red spring is compressed to 2 inches 5cm in height 7 Turn ON the power switch The Usage Class appears on the STC display after a two second delay The settin...

Page 9: ...0 0 DC AC charger 1 DC Solar charger I8 Fo 0 Enable Fire Dept Open 0 0 input disabled 1 enabled I9 oC 0 Enable Emergency close 0 0 input disabled 1 enabled I10 SE 3 Inherent Sensor sensitivity 3 1 Ma...

Page 10: ...800 321 9947 www hysecurity com Ultra Reliable Heavy Duty Commercial Industrial High Security Slide Gate Operators...

Page 11: ...Purchase Date __________________________________________ Purchase Price __________________________________________ Distributor s name _______________________________________ Distributor s City ______...

Page 12: ...er Limit Switch Placement 16 Limit Ramp Configuration 17 Section 3 Smart Touch Basics 18 Setting Operator Usage Class and Handing 19 50VF2 3 EFO Setting the Emergency Fast Operate 20 Wiring Control In...

Page 13: ...es 51 Smart Touch Controller Troubleshooting Chart 52 Understanding VFD Motor Controller Trip Codes 53 Clearing the VFD Motor Controller Display and Viewing Trip Codes 53 VFD Fault Code Diagnostics Ta...

Page 14: ...properly and to verify a fully functional installation will ensure customer satisfaction and a longer operator life with minimal maintenance costs Installers and owners must read and follow the Import...

Page 15: ...easy start and stop heavy gates 5 000 lbs Opens and closes at 26in s Emergency Close at 36in s on constant HOLD command Variable frequency drive easy start and stop heavy gates 5 000 lbs and fast 36i...

Page 16: ...to the Smart Touch controller allowing quick and deep user friendly diagnostics SlideDriver C Correctional Facility C The CF models offer an extra heavy 10 gauge cover with three different locking opt...

Page 17: ...warning labels Install an Automatic Gate Operator only when The entry is configured for vehicular use only Pedestrians must be directed to a separate walk through entrance The WARNING signs that have...

Page 18: ...each side of gate Gate edge sensor on leading edge and trailing edge Note Wheels and covers are not shown However all gate wheels must be covered This schematic view is not meant to recommend a specif...

Page 19: ...page 4 If photo eyes or other non contact sensors are used they are to be mounted in locations most likely to guard against entrapment A combination of contact and non contact sensors may be used but...

Page 20: ...not moving Test gate operator functionality monthly The gate MUST reverse direction of travel upon contact with a rigid object and or stop upon a sensing a second sequential activation prior to reachi...

Page 21: ...nstallation must be level 11 Two pair wide Jaw pliers or two C clamps 4 cap 5 Hammer 6 Screwdriver sets Straight and Phillips 7 Wrench set open end through 1 8 Electric drill and bits through 4 Allen...

Page 22: ...e required type and quantity of entrapment protection devices have been supplied and that you understand how to install them correctly Contact your local distributor with questions about entrapment pr...

Page 23: ...empting to automate it 4 Verify that you have covers for all exposed gate support wheels These must be installed Also look around to identify all potential pinch points and hazardous areas and plan th...

Page 24: ...ultiple sections of drive rail together with inch roll pins for a perfect splice The drive rail must be bolted to each vertical member of the gate panel This may be done with U bolt clamps or through...

Page 25: ...lever arms on the limit switch so that the roller clears the underside of the drive rail by at least inch Push the gate fully open and repeat this procedure with the other limit ramp Install the decel...

Page 26: ...cuits A label on top of the transformer identifies the various voltage taps This connection must match the voltage on the operator nameplate 8 Check the operator Hand All slide operators must have the...

Page 27: ...of the brake valve and make inch incremental turns on the adjustment stem with an Allen wrench The adjustment is counter intuitive such that a counter clockwise adjustment stops the gate more rapidly...

Page 28: ...14 2012 Installation and Reference Manual D0125 Rev H Section 2 Technical Drawings...

Page 29: ...15 2012 Installation and Reference Manual D0125 Rev H Section 2 Technical Drawings...

Page 30: ...mp placed in the outside channel with the tapered end toward the wheels and the flat end out An additional 10 5 double tapered limit ramp is placed in the outside channel on the 50VF3 and 50VF2 EFO mo...

Page 31: ...uctions on page 20 11 5 limit ramp placed along the inside channel with the tapered end toward the wheels and the flat end out 30 limit ramp placed in the outside channel with the tapered end toward t...

Page 32: ...evious press PREV 3 Once configured the operator is in the Run Mode To gain access to the User Menu or the Installer Menu from the Run mode follow these steps NOTE The PROGRAM button only works when t...

Page 33: ...on for usage class and gate handing have been entered 4 To set the gate hand press the NEXT button The handing menu item appears Press SELECT and then press NEXT to choose between for right hand or fo...

Page 34: ...which indicates the display can be changed 6 Press NEXT or PREVIOUS to change the display to which enables emergency close 7 Press SELECT to accept the entry The characters on the display stops blink...

Page 35: ...rogrammable 8 Free Exit vehicle detector 9 Disable Free Exit vehicle detector or Timer to Close Free Exit is only disabled if Close Limit Switch is tripped If the gate is partially opened the Free Exi...

Page 36: ...22 2012 Installation and Reference Manual D0125 Rev H Section 3 Wiring Control Inputs...

Page 37: ...be connected to either gate operator without regard to preference 5 To interconnect the two operators route a shielded twisted triple cable between the electric control boxes and connect to the RS485...

Page 38: ...aller Menu contains the more advanced programmable items To exit Menu Mode simply press the PROGRAM button and return to Run Mode NOTE If the display is blinking you must press SELECT to accept what a...

Page 39: ...e facilities Set to 1 the operator sounds the 3 second warn before operate buzzer alarm and then initiates a closure if the gate is forced open and the closed limit switch disengages The motor restart...

Page 40: ...ock Interlock input 1 0 select Time Clock 1 select Open Interlock I23 dt 0 Disable Free Exit Close Tmr 0 0 disable Free Exit 1 disable Close Timer I24 or 1 OOLD detector function 1 0 pause closing onl...

Page 41: ...sequenced gate menu item is set to 0 off Settings 1 Loop layout 1 2 Loop Layout 2 Installer 7 Set AC Charger or Solar Appears on 24VDC battery UPS machines only Installer 8 Enable Fire Dept Open Enabl...

Page 42: ...Exit Detector on terminal 8 or the Timer To Close function Default setting is allowing disabling of the free exit detector NOTE The free exit is disabled when the gate is at its closed limit If the cl...

Page 43: ...rnately be a time clock input so it is possible that it may need to be switched back for the interlock function If this alteration is needed go to the Installer Menu and set item tC _ to be tC_1 Conne...

Page 44: ...tivated if the gate is forced off the closed limit switch and operator is not able to restore the gate to full close within four seconds This alarm resets itself in 30 seconds 8 Gate open too long out...

Page 45: ...e Time and Date The Smart Touch Controller is equipped with a 24 hour military time 365 day clock so that significant events can be logged and stamped with the time and date This troubleshooting featu...

Page 46: ...both directions each side of gate Gate edge sensor on leading edge and trailing edge Note Wheels and covers are not shown However all gate wheels must be covered This schematic view is not meant to re...

Page 47: ...he equivalent Type C Inherent adjustable clutch or pressure relief device Type D An actuating device requiring continuous pressure to maintain opening or closing motion of the gate Type E An inherent...

Page 48: ...he open and closing directions of gate travel must be guarded The UL 325 standard for automatic sliding gates specifically requires the following One or more non contact sensors photoelectric eyes sha...

Page 49: ...ment protection is provided in both directions of travel b Mount one or two edge transmitters Linear Model 3022 or equivalent onto the gate panel near the upper corner of the leading edge of the gate...

Page 50: ...directions of travel unless gate edges for entrapment protection exist Refer to the DASMA Technical Data Sheet 377 for additional considerations NOTE The installation locations described above are in...

Page 51: ...time the Close Limit Switch is triggered Notes about Retro Reflective Systems Correct installation and alignment of a retro reflective photo eye and its reflector is important for a trouble free inst...

Page 52: ...ple loops keep each loop at least 6ft 1 8m apart This avoids cross talk It is possible to have loops closer together by selecting different frequencies An advantage of using HySecurity model HY 5A det...

Page 53: ...n sensing logic only The exception is in parking applications with our StrongArm operator HTG 320 where detectors may be also used to close the gate In applications employing our swing vertical lift o...

Page 54: ...40 2012 Installation and Reference Manual D0125 Rev H Section 5 Detector Loop Installation continued...

Page 55: ...ouch will report loop malfunctions and store this data in its memory f Most detector or loop faults that could occur are reported and displayed on the LCD display There are four vehicle detector input...

Page 56: ...hat there is no cross talk between multiple loops The frequency can also be manually selected if needed see the installer menu options 7 Sensitivity is the only adjustment on the detector itself Gener...

Page 57: ...spade terminals next to the Common Bus 3 Connect 24 Volt power to the detector Polarity does not matter if the detector is a 24 AC model If a DC detector is used pin 1 is on a DC detector and pin 2 is...

Page 58: ...h between F_xx which are the high digits then the low digits of the loop frequency counter For example F_05 3413 would represent a frequency of 53 413 Hertz The highest digit will probably be only a s...

Page 59: ...close inputs Mode 2 Same function as mode 1 except the close timer may time out even with the Free Exit OOLD IOLD or Shadow detector inputs active If the close timer has counted to zero the gate will...

Page 60: ...area marked Radio Options Only three wire connections are needed because the 24 Volt supply and the radio output share a wire Being certain to observe polarity crimp the black radio power wire togeth...

Page 61: ...ush threaded coupling attached to end of tubing into hand pump Do not screw or twist 3 Lock coupling in place by toggling the locking lever away from pump 4 Pump until gauge pressure indicates 50 PSI...

Page 62: ...al solenoid lock device as well Adjustment of the Factory Solenoid Lock Operators equipped with our factory solenoid lock require a notch to be cut into the outer vertical face of the drive rail The n...

Page 63: ...49 2012 Installation and Reference Manual D0125 Rev H Section 6 Internal Solenoid Lock Drawing...

Page 64: ...50 2012 Installation and Reference Manual D0125 Rev H Section 6 Internal Solenoid Lock Drawing...

Page 65: ...s It may be necessary to reset the circuit breaker black button on the transformer 3 Verify a jumper wire joins Common COM to STOP if an external stop button is not used 4 Verify there are no Faults o...

Page 66: ...c every 15 seconds False slow down signal AL19 2 chirps sec every 15 seconds Lock Intrlk Input 22 Blocks Open AL20 2 chirps sec every 15 seconds VFD Error Alert AL21 2 chirps sec every 15 seconds Dual...

Page 67: ...s 1 To access the parameter view mode from the status mode ih or rd display press and release the M Mode button 2 To view previous trip codes once the motor controller has been reset push and hold eit...

Page 68: ...occur to compensate for a binding gate or an overweight gate Brake valves could also be too tight Check gate for binding issues or an overweight installation Make sure brake valves are set to mid rang...

Page 69: ...plug and wipe up any spilled oil Spilled oil will dry to a very sticky and messy consistency Cold Weather 1 Check that your reservoir is filled with our Uniflow high performance oil 2 Excessive ice b...

Page 70: ...tes Damaged or warped gate panels should be straightened or replaced 2 Normally drive wheel life is many years They are designed to avoid slipping on the rail Wheels may be greatly shortened by any of...

Page 71: ...oupling nut on the threaded rod to drop to its lowest position and push on the base of the operator This causes the upper drive wheel to lift and disengage from the drive rail If the drive rail was in...

Page 72: ...apply The maximum distance shown is from the gate operator to the power source assuming that source power is from a panel box with adequate capacity to support the addition of this motor load The valu...

Page 73: ...C for the motor from the DC Depending on the model the VF controller ramps the motor voltage and frequency from 0V 0Hz at start to either 208 230 or 480 VAC 60Hz for full speed This allows use of 60Hz...

Page 74: ...0690 8 WHEEL AND HARDWARE MX000386 BOTTOM MOTOR MOUNT MX001103 MANUAL RELEASE TOGGLE ASSEMBLY MX001149 MOTOR ASSEMBLY 10 MX000848 HOSE ASSEMBLIES 22 25 30 MX001105 MOTOR MOUNT PIN KIT MX000672 OPEN CL...

Page 75: ...DAPTER FITTING W O RING 4 2 MX000161 RESEVOIR 4 QT MX000164 ADAPTER FITTING W O RING 6 4 MX000160 MAGNET 0 75 X 1 MX000184 DIRECTIONAL COIL MX000157 RESEVOIR INLET PLUMBING KIT MX000172 SOLENOID VALVE...

Page 76: ...gle Assembly Part Number Part Description MX001103 COMPLETE TOGGLE ASSEMBLY MX000436 TOGGLE YOKE MX000249 TOGGLE HANDLE MOUNT MX000434 NUT COUPLER 3 8 16 MX000433 DRIVE TOGGLE SPRING SEAT MX000432 DRI...

Page 77: ...T SWITCH MX000485 CONTACTOR RELAY 18A 32A MX000463 COMPLETE TERMINAL STRIP OPTIONAL MX000585 1 SMART TOUCH CONTROL BOARD AC MX000678 DISPLAY BOARD MX000487 POWER SUPPLY BOARD MX000486 TRANSFORMER 75 V...

Page 78: ...Appendix VFD Control Box Layout CAUTION DO NOT connect the operator to 110 120V power The variable frequency drive is not setup to handle the lower single phase power supply and damage to the unit ma...

Page 79: ...pendix 50VF2 EFO Control Box Layout CAUTION DO NOT connect the operator to 110 120V power The variable frequency drive is not setup to handle the lower single phase power supply and damage to the unit...

Page 80: ...67 2012 Installation and Reference Manual D0125 Rev H Appendix 50VF2 3 Control Box STC and Component Wiring...

Page 81: ...68 2012 Installation and Reference Manual D0125 Rev H...

Page 82: ...e old wheel is equipped with a locking collar loosen the two 3 16 inch Allen head bolts holding the clamp Requires a wrench at least 4 inches long for the 8 inch wheels 3 Remove the bolt and drive whe...

Page 83: ...ocker on the Cap Screws and reinstall them 6 Place the locking collar on the machined inside hub on the replacement wheel collar splits between hub splits and lightly tighten Make sure the collar is s...

Page 84: ...16 inch Allen wrench to tighten the two bolts securely Be sure the collar is seated against the back of the wheel hub with the collar splits between the wheel hub splits NOTE If the collar is not ful...

Page 85: ...ply to equipment that has been 1 installed or maintained improperly or contrary to instructions 2 subjected to negligence accident vandalism or damaged by severe weather wind flood fire or war or 3 da...

Page 86: ...hanical without the express written permission of HySecurity Gate Inc Additionally HySecurity Inc makes no representations or warranty with respect to this manual We also reserve the right to make cha...