Hyster A236, Service & Repair Manual

Page 1: ...Hyster B236 H400HD H450HD H400HDS H450HDS Internal Combustion Engine Trucks Service Repair Manual...

Page 2: ...00XM XMS 12 H400 450HD HDS A236 H16 00 22 00XM 12EC H400 500HD HDS EC B214 H16XM 12 H18XM 12 H20XM 12 H22XM 12 H400HD H450HD H500HD H550HD B236 H16XM 12EC H18XM 12EC H22XM 12EC H400HD EC H450HD EC H5...

Page 3: ...cifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to...

Page 4: ...ward Clutch Drum 49 3rd Clutch Drum 54 2nd Clutch Drum 60 Reverse Clutch Drum 63 1st Clutch Drum and Turbine Shaft 68 Transmission Case 74 Install 95 Control Valve Removal and Installation 97 Remove 9...

Page 5: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...tween the transmission and the differential 12 Disconnect the wiring harnesses from the trans mission 13 Disconnect the wires at the pressure and tem perature sending unit on the transmission Put iden...

Page 8: ...re moved WARNING The transmission is heavy Make sure that the lifting devices are properly positioned CAUTION Keep the transmission level when the transmis sion is separated from the engine so the dr...

Page 9: ...Transmission Repair STEP 2 Remove the drive plate mounting bolts and washers STEP 3 Remove the drive plates and backing ring STEP 4 Remove the filter element STEP 5 Remove the filter adapter bolts and...

Page 10: ...EP 7 Remove the oil baffle retaining ring STEP 8 Attach a special tool or two lifting eyes to the mount ing surface of the drive plates to lift the converter and oil baffle from the converter housing...

Page 11: ...ion Repair STEP 10 Remove the torque converter gear snap ring STEP 11 Remove the torque converter gear STEP 12 Remove the torque converter gear lower snap ring STEP 13 Remove the stator support bearin...

Page 12: ...TEP 14 Pry the stator support bearing from the converter as sembly as shown STEP 15 Remove the stator support bearing STEP 16 Remove the stator support capscrews and lockwash ers STEP 17 Remove the to...

Page 13: ...P 18 Remove the oil baffle and sealing ring STEP 19 Remove the charging pump adapter plate capscrews and lockwashers STEP 20 Remove the charging pump adapter plate and gasket STEP 21 Remove the chargi...

Page 14: ...e the torque converter housing to transmission case bolts and lockwashers STEP 24 Support the torque converter housing with a chain hoist and using a soft hammer tap the torque con verter housing away...

Page 15: ...STEP 26 Remove the first pump drive idler gear washer and bearing as an assembly STEP 27 Remove the second pump drive idler gear bolts and lockwashers STEP 28 Remove the second pump drive idler gear w...

Page 16: ...pump drive gear bolts and lockwash ers STEP 30 Remove the first pump drive gear washer and bear ing as an assembly STEP 31 Remove the second pump drive gear bolts and lock washers STEP 32 Remove the s...

Page 17: ...n Repair STEP 33 Remove the stator support bolts and lockwashers STEP 34 Remove the stator support and gasket STEP 35 Remove the temperature sensor from housing STEP 36 Remove the lock nut from the FW...

Page 18: ...onto the FWD 3rd shaft assembly Use two bolts to attach the special tool to the transmission housing to pre vent the gear from dropping when the transmission is turned Turn the transmission STEP 38 U...

Page 19: ...444 Transmission Repair STEP 39 Remove the adapter plate and upper and lower gas kets STEP 40 Remove the rear output flange lock nut O ring and washer STEP 41 Remove bolts and lockwashers from the rea...

Page 20: ...ernal snap ring pliers to open the snap ring on the 2ND REV shaft and use a hoist to remove the rear cover while holding the snap ring open STEP 43 Remove the rear cover gasket STEP 44 Remove the clut...

Page 21: ...ssion Repair STEP 45 Remove the bearing retaining snap ring STEP 46 Use a bearing puller to remove the bearing gear and spacer from the FWD 3RD shaft STEP 47 Remove the clutch shaft sealing rings from...