NOTE:
Apply Loctite
®
242 to the capscrew threads before
installing the nut.
5.
On Standard Steer models, align the lower end of the
gas spring into position using a screwdriver and hold in
position. Install the hardware securing the rod end of
the gas spring to the steer swivel. Tighten to
27 N•m (20 lbf ft).
6.
Install the plastic plugs to the access holes on the con-
trol handle shaft as removed.
NOTE:
Apply Loctite
®
242 to the capscrew threads before
installing the jam nut.
7.
Install the stop bolt and jam nut to the control handle
arm as removed.
8.
Test for proper operation. Install covers as removed.
Articulating Shaft and Pinions (EPAS)
REMOVE
1.
Turn the key switch to the
OFF
position and discon-
nect battery. Remove the drive unit compartment cov-
ers.
2.
Discharge the capacitor. See Special Precautions in
this section.
3.
Gently pry the Hyster cover from the center of the
steer support cover. Remove the two screws and wash-
ers securing the cover to the steer support and lift the
cover off.
4.
Loosen the two screws and remove the dash assembly.
Secure dash out of the way or tag, identify, and discon-
nect all wiring from the BDI display and key switch if
necessary to remove the dash. Refer to
Electrical Sys-
tem
2200SRM1640.
5.
Remove the capscrew and lock nut from the top of the
articulated shaft.
6.
Secure a sling around the steer support plate. Attach an
overhead lifting device of sufficient capacity to the
sling. Tighten the lifting device to support the weight
of the steering support.
7.
Slightly loosen the two upper capscrews, nuts, and
washers that hold the steering support to the frame.
8.
Remove the two lower capscrews, nuts, and washers
that secure the steering support to the frame.
9.
Lift the steer support (control arm end) so that it pivots
on the two upper capscrews to separate the gear pin
from the articulated shaft. Secure the articulated shaft
out of the way.
10.
Remove the capscrew and lock nut from the bottom of
the articulated shaft.
11.
Remove the articulating shaft from the lower pinion
shaft. See Figure 9.
1. CAPSCREW
2. ARTICULATING SHAFT
3. SUPPORT BASE
4. UPPER PINION SHAFT (NOTCH FORWARD)
5. WASHER
6. LOCKWASHER
7. LOCK NUT
Figure 9. Articulating Shaft
1600 SRM 1637
Articulating Shaft and Pinions (EPAS)
11
