100 SRM 449
Safety Labels
SRM 325. If removed, install the oil clutch hous-
ing and cover on the engine.
3.
Connect a lifting device to the engine. Make sure
the lifting device has a capacity of at least 450 kg
(1000 lb). Install the engine in the unit. Be care-
ful of the hydraulic pump. Make sure that all
wires and hoses are not damaged. Install the
four motor mount bolts. Connect all hoses and
wiring. Make sure the clamp screws for the radi-
ator hoses are aligned for access from the wheel
wells.
4.
Install the bolts for the engine mounts. See Fig-
ure 5. Tighten the bolts to 120 N•m (89 lbf ft).
5.
Powershift transmission:
do the following
procedure:
a. Connect the drive line at the universal joint.
b. On units without the MONOTROL pedal,
connect the direction control linkage at the
transmission.
c.
Install the pedal bracket. Connect the brake
line at the booster.
d. Connect the hydraulic lines to the brake
booster.
e.
Connect the linkage between the transmis-
sion and the pedals at the transmission.
f.
Connect the oil cooler lines for the transmis-
sion.
6.
Manual transmission: do the following proce-
dure:
a. Install the brake booster. Connect the clutch
push rod to the clutch cover.
b. Connect the hydraulic and brake lines. Con-
nect the push rod to the brake booster.
c.
Connect the drive line at the universal joint
near the clutch.
7.
Connect the oil lines at the hydraulic pumps. Fill
the hydraulic tank with the oil specified in the
Periodic Maintenance 8000 SRM 393.
8.
Connect the fuel lines at the engine. Connect the
throttle linkage at the engine.
9.
Connect the exhaust pipe at the exhaust header.
Install the fan and fan shroud.
10. Connect the engine crankcase breather and the
brake fluid reservoir lines. Install the battery
tray, air cleaner inlet duct, and battery. Connect
the cables at the battery.
11. Install the floor plates.
Install the overhead
guard and the hood, transition plate, and access
door. See the Hood Repair, Install in this section.
Remove the blocks that support the lift truck
using the reverse of the installation procedure
in the Periodic Maintenance 8000 SRM 393
or in the Operating Manual.
12. Check all of the fluid levels and fill as necessary.
Remove the air from the brake system.
Safety Labels
WARNING
Safety labels are installed on the lift truck to
give information about operation and possible
hazards. It is important that all safety labels
are installed on the lift truck and can be read.
DO NOT add to or modify the lift truck. Any
change to the lift truck, the tires, or its equip-
ment can change the lifting capacity. The lift
truck must be rated as equipped and the name-
plate must show the new capacity rating. Con-
tact your dealer for Hyster lift trucks for a re-
placement nameplate.
If a label must be replaced, use the following proce-
dure to install a new label (see Figure 9):
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation.
When using
cleaning solvents, always follow the recom-
mendations of the manufacturer.
1.
Make sure the surface is dry and has no oil or
grease. Do not use solvent on new paint. Clean
the surface of old paint with a cleaning solvent.
2.
Remove the paper from the back of the label. Do
not touch the adhesive surface.
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