Hyster C476, Service & Repair Manual

Page 1: ...Hyster C476 T5ZAC T7ZAC Forklift Service Repair Manual...

Page 2: ...USER INTERFACE SERVICE TECHNICIAN C60ZHD A373 C80ZHD A282 T5ZAC C476 D476 T7ZAC C477 PART NO 4096000 2200 SRM 1631...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...mbinatin Node Hours 6 Performance 6 Performance Level 1 7 P1 1 Forward 8 P1 2 Reverse 8 P1 3 Acceleration 8 P1 4 Plug 8 P1 5 Coast 8 P1 6 Lift Speed 8 P1 7 Lower Speed 8 Operator Passwords 8 Add Passw...

Page 5: ...6 Diagnostics 16 D1 Status 16 D2 Input 16 D3 Output 16 D1 Status 16 D1 1 CAN 18 D1 2 Contactor 18 D1 3 Full Traction 18 D1 4 Limp Traction 18 D1 6 Lift 18 D1 7 Lower 18 D2 Inputs 18 D2 10 Display 19 D...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...tch 24 D2 60 4 Lower Switch 24 D2 60 10 Tilt Up SW 24 D2 60 11 Tilt Down SW 25 D2 50 14 4th Aux IN SW 25 D2 50 15 4th Aux OUT SW 25 D2 60 19 Trac Input 25 D3 Output 25 D3 10 Display 25 D3 10 10 Displa...

Page 8: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 9: ...menu items that are not visible at operator or supervisor level access NOTE The initial set up of supervisor passwords must be performed by a service technician accessing the menu system with a servi...

Page 10: ...ter the Service Menu system If an incorrect password is entered the display will ask for the password to be entered again The menu system can be exited at any time by pressing the LEFT 4 button repeat...

Page 11: ...ication system MENU STRUCTURE The base menu is structured to provide access to the following individual menus Some of the menu items are password protected meaning you can only access those menu items...

Page 12: ...a service technician can access menu items that are not visible at Oper ator or Supervisor level access See Table 2 See Ta ble 1 for the submenu choices available at the Serv ice Level Menu Table 2 S...

Page 13: ...f ferent hour meter functions See Table 3 Scroll through the Hour Meters menu using the UP 1 and DOWN 3 buttons and press the RIGHT 2 button to enter the desired selection Press the LEFT 4 button to r...

Page 14: ...ination Hours hourmeter shows the total number of hours of operation of the combination controller PERFORMANCE The lift truck software allows for the setting of four independent performance levels See...

Page 15: ...l 1 Table 5 Performance Level 1 Menu P1 PERFORMANCE 1 Press Button P1 1 FORWARD P1 2 REVERSE P1 3 ACCELERATION P1 4 PLUG P1 5 COAST P1 6 LIFT SPEED P1 7 LOWER SPEED P1 23 WALK SPEED 2200 SRM 1631 Serv...

Page 16: ...lift speed P1 7 Lower Speed This parameter allows the user to adjust the mast lower speed from the maximum lower speed to some lower speed within the parameter range The setting range is from 1 to 9...

Page 17: ...press enter to finalize Edit Password Use this menu to edit operator or supervisor pass words To edit a password at the Edit Passwords screen enter the password to be edited and press enter to select...

Page 18: ...INFORMATION The Information menu displays specific information about the lift truck The parameters are installed at the factory and cannot be changed Scroll through the Information menu using the UP 1...

Page 19: ...its S2 User Performance NOTE This parameter is used with the S6 PASS WORDS parameter Both the passwords parame ter and this parameter must be set to ENABLE to allow full use of the User Performance se...

Page 20: ...attery Type parameter is set This parameter allows the user to adjust the change in battery state of charge required to reset the BDI back to 10 bars S9 Lift Interrupt Use this parameter to ENABLE or...

Page 21: ...functions will be re stored S61 Extended Shift Use this parameter to ENABLE or DISABLE the extended Shift parameters S63 Walk Speed Accel This parameter allows the user to adjust the rate of tilt spee...

Page 22: ...tery state of charge BSOC at the time the error occur red Error 1 3 E1 3 Error 1 3 E1 3 shows the status of the CANbus system at the time the error occurred Error 1 4 E1 4 Error 1 4 E1 4 shows the T T...

Page 23: ...ription Alarm Description E1 2 Key Volt XX XV BSOC XXX E1 3 Bus Status XX X Temp XXX C F E1 4 T Func 0000 xxxx H Func xxxx xxxx E16 1 Alarm Description Alarm Description E16 2 Key Volt XX XV BSOC XXX...

Page 24: ...RIGHT 2 button to enter the desired selection Press the LEFT 4 button to return to the previous menu Table 11 Diagnostics Menu NOTE Depending on how an individual lift truck is equipped some function...

Page 25: ...ns shown on the dis play may not be available for viewing D1 STATUS Press Button D1 1 CAN DISABLED ENABLED D1 2 CONTACTOR DISABLED ENABLED D1 3 FULL TRACTION DISABLED ENABLED D1 4 LIMP TRACTION DISABL...

Page 26: ...ction is in limp mode SRO and inter lock must be satisfied D1 6 Lift Indicates if lift function is allowed SRO and inter lock must be satisfied D1 7 Lower Indicates if lower function is allowed SRO an...