Hyster G001, Repair Manual

4. 

Perform following steps for lift truck models

• S30-35FT, S40FTS (F010)
• H1.6-1.8FT, 

H2.0FT 

(H30-35FT,

H40FTS) (G001)

• S2.0-3.5FT (S40-70FT, S55FTS) (H187)
• H2.0-3.5FT (H40-70FT) (P177)

a. 

Bend  lock  plate  and  remove  nut  that  holds
axle  bearing.  Remove  washer  and  bearing
cone.

  WARNING 

When the brake shoes are removed, DO NOT cre-
ate dust in the air. See the Clean procedure in this
section.

b. 

Pull wheel assembly from lift truck. If wheel
assembly  cannot  be  removed  easily,  use  a
small  screwdriver  to  push  adjuster  actuator
away  from  adjuster  wheel.  Use  a  brake  ad-
justment  tool  or  a  screwdriver  to  turn  ad-
juster  wheel  to  loosen  brake  shoes.  Remove
hub  and  drum  assembly.  DO  NOT  damage
grease seal when removing hub.

NOTE:   

Note  arrangement  of  brake  parts  during

disassembly to aid in assembly.

5. 

Remove return springs with spring pliers.

See Figure 4 and Figure 5 for lift truck models

• S2.0-3.5FT (S40-70FT, S55FTS (H187)
• H2.0-3.5FT (H40-70FT) (P177)

See Figure 6 and Figure 7 for lift truck models

• S30-35FT, S40FTS (F010)
• H1.6-1.8FT, 

H2.0FTS 

(H30-35FT,

H40FTS) (G001)

• S50CT [B267]
• H2.0-2.5CT (H50CT) (B274)

6. 

Remove  retainers,  springs,  and  anchor  pins
that hold brake shoes to back plate.

7. 

Disengage  link  from  adjuster  wheel  actuator.
Remove  link,  washer,  and  pivot  plate.  Remove
anchor guide.

8. 

Move brake shoes away from each other to dis-
engage  brake  shoes  from  wheel  cylinder.  Dis-
connect parking brake lever from parking brake
cable  as  brake  assembly  is  removed  from  back
plate. Parking brake lever has a hook that en-
gages parking brake cable.

NOTE:  

Adjuster wheel for left brake is not same as

adjuster  wheel  for  right  brake.  Adjuster  wheel  for
left brake has left-hand threads.

9. 

Remove  parking  brake  link  and  spring  if  they

are  still  engaged  with  brake  shoes.  Parking
brake link and spring will often fall from brake
assembly  when  brake  assembly  is  removed
from back plate. Adjuster wheel will also disen-
gage  from  brake  shoes  after  brake  assembly  is
removed.

10. 

Remove spring for adjuster wheel actuator. Re-
move adjuster wheel actuator from brake shoe.

11. 

Use  a  screwdriver  or  small  pry  bar  to  move
apart  ends  of  retainer.  Remove  spring  washer
and  pivot  pin  to  remove  parking  brake  lever
from brake shoe.

12. 

Disconnect brake line from wheel cylinder. Re-
move  capscrews  that  hold  wheel  cylinder  to
back plate and remove wheel cylinder.

Service Brakes Repair (Dry Brake)

1800 SRM 1743

4