Hyster G001, Repair Manual

1. LOCK PLATE

2. HUB/BRAKE DRUM ASSEMBLY

3. DOWEL PIN

Figure 14. Lock Plate

  CAUTION

If  there  is  too  much  clearance,  the  automatic  ad-
justers  will  not  operate.  If  the  clearance  is  too
small,  the  automatic  adjuster  cannot  turn  the  ad-
juster wheel to increase the clearance, and the ad-
juster  wheel  will  not  turn  until  the  brake  shoes
wear.  If  the  adjuster  wheel  does  not  move  for  a
long operating period, the adjuster link can wear a
spot on the adjuster wheel so that it will not turn
correctly.

NOTE:  

If brake shoes were not replaced, loosen ad-

juster wheel approximately 20 teeth.

21. 

Adjust  clearance  of  brake  shoes.  Put  a  brake
adjustment tool or a screwdriver through slot in
back  plate.  Use  tool  to  rotate  adjuster  wheel.
Actuator for adjuster wheel will only permit ro-

tation in one direction. Turn adjuster wheel un-
til  brake  shoes  have  expanded  against  brake
drum and hub will not turn. Use a small screw-
driver to lift actuator away from adjuster wheel
and turn adjuster wheel approximately 20 teeth
in  the  opposite  direction.  Brakes  will  adjust  to
correct  clearance  when  they  are  applied  while
lift truck is traveling in reverse direction.

22. 

Put  liquid  sealant,  Hyster  Part  Number
264159,  on  flange  of  axle  shaft.  Install  axle
shaft  and  capscrews.  Tighten  capscrews  in
cross  pattern  to  a  torque  specified  below  for
your lift truck.

See Figure 15 for lift truck models

• S30-35FT, S40FTS (F010)
• H1.6-1.8FT, 

H2.0FTS 

(H30-35FT,

H40FTS) (G001)

• S2.0-3.5FT (S40-70FT, S55FTS (H187)
• S50CT (B267)

See Figure 16 for lift truck models

• H2.0-3.5FT (H40-70FT) (P177)
• H2.0-2.5CT (H50CT) (B274)

a. 

Tighten  between  90  to  99  N•m  (66  to
73 lbf ft) for lift truck models

• S2.0-3.5FT (S40-70FT, S55FTS (H187)

b. 

Tighten  between  90  to  108  N•m  (66  to
80 lbf ft) for lift truck models

• H2.0-3.5FT (H40-70FT) (P177)

c. 

Tighten  between  52  to  62  N•m  (39  to
46 lbf ft) for lift truck models

• S30-35FT, S40FTS (F010)
• H1.6-1.8FT,  H2.0FTS  (H30-35FT,

H40FTS) (G001)

• S50CT (B267)
• H2.0-2.5CT (H50CT) (B274)

1800 SRM 1743

Service Brakes Repair (Dry Brake)

17