Hyster G117, Service & Repair Manual

Page 1: ...Hyster G117 H1050HD 16CH H1150HD 16CH Internal Combustion Engine Trucks Service Repair Manual...

Page 2: ...HYDRAULIC CONTROL SYSTEM H36XMS 12 H40XM 12 H44XM 12 H48XM 12 H800HD H1050HD B917 H40XM 16CH H44XM 16CH H48 16CH H50 16CH H52XM 16CH H1050HD H1150HD G117 PART NO 4046726 1900 SRM 1561...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...utput Signals 5 Analog Outputs 5 Digital Outputs 5 Lowering Interrupt 5 Accumulator Charge Enable 6 Hydraulic Relay Take Over 6 Programmed Features 6 High Temperature Protection Optional 6 Adjustable...

Page 5: ...rating the Connected Joystick Lever Without the Interface Software 30 Calibrating the Connected Joystick Lever With the Interface Software 31 Flow Settings Screen 31 Profile Lift Screen 32 Valve Setti...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ve that receives its sig nals from the hydraulic frame controller The hy draulic frame controller contains the actual soft ware logic and therefore controls most of the out puts It is located near the...

Page 8: ...signal received at the ac tuation module for that spool For hydraulic functions that just require hydraulic supply to be ON or OFF the electrical signal is ON or OFF as well Operating voltage is 24 v...

Page 9: ...measuring the pressure in the lift cylinders provides an input to the hydraulic controller for the load being lifted The signal is used for the following standard optional features Traction Speed Lim...

Page 10: ...lt Position Slew RH Position Slew LH Position Sensor The lift position sensor together with the tilt slew right hand and slew left hand position sensors act as one input for the Traction Speed Limiter...

Page 11: ...ns use a separate digital ON OFF valve in addition to the two proportional control valves that determine flow direction to ena ble disable the hydraulic function The hydraulic fan drive system also us...

Page 12: ...d can be turned ON OFF if they are included on the truck Optional Features High Temperature Protection Traction Speed Limiter Container Position Adjustable Loaded Vehicle Speed Reduction The following...

Page 13: ...es Active Active Active Active Vehicle Speed Limit 2 Yes One of these four inputs is inactive Temperature Protection Standard The Temperature Protection feature warns the op erator of extreme hydrauli...

Page 14: ...ansmission is engaged Driving Not In ching Engine speed is less than 1350 rpm FAN Drive System Standard The FAN drive system is a standard feature that proportionally controls the cooling performance...

Page 15: ...ift truck Reset all changed parameters back to factory settings Disable features parameters for diagnostic reasons or personal preference Select different languages English French German Italian or Sp...

Page 16: ...reen Sub Screen Dealer Start Screen Not Applicable Not applicable Warning Screen Not Applicable Not applicable Truck Configuration Screen Yes Truck setup selection Installed Features Screen Yes High T...

Page 17: ...Name Main Screen Sub Screen Dealer Temperature Protection Screen Yes Not applicable Calibration Screen Yes Not applicable Diagnostic Screen Yes Not applicable Active Errors Screen Yes Not applicable...

Page 18: ...oller from the Read Only Parameter ROP File The serial number entered in the hy draulic controller can be changed by downloading another ROP file When the truck serial number programmed in the ROP fil...

Page 19: ...y to save changed pa rameters to the hydraulic controller See Figure 5 To update information for a particular screen click on the Upload Parameters button or press the F2 key Clicking on the Click her...

Page 20: ...ings Screen Adjusts flow demands for lifting tilting and all auxiliary functions 5 Valve Settings Screen Displays the settings for the electric hydraulic valves 6 Diagnostic Screen Displays the most c...

Page 21: ...FLOW SETTINGS SCREEN ICON 5 VALVE SETTINGS SCREEN ICON 6 DIAGNOSTIC SCREEN ICON 7 ACTIVE ERROR SCREEN ICON 8 TRUCK SERIAL NUMBER 9 ACTIVE ERRORS INDICATOR 10 UPLOAD PARAMETERS BUTTON REFRESH 11 DOWNLO...

Page 22: ...Truck Configuration Screen Figure 7 Truck Configuration Screen General Functions of the Interface 1900 SRM 1561 16...

Page 23: ...above the unit of measure drop down box provides a shortcut to the All Parameters screen From this screen users can upload or download new parameters or controller software The truck setup selection d...

Page 24: ...Installed Features Screen Figure 10 Installed Features Screen General Functions of the Interface 1900 SRM 1561 18...

Page 25: ...e Speed Reduction for B917 only The standard features are listed below the optional features Dealers can see what standard features are active inactive but they need to ask the service department to c...