Hyster H100FT, Service & Repair Manual

Page 1: ...Hyster R005 H80FT H90FT H100FT H110FT H120FT Forklift Service Repair Manual...

Page 2: ...ENTIAL ASSEMBLY REPAIR WET BRAKE NMHG S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 PART NO...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ontrol Lever 39 Remove 39 Clean and Inspect 40 Install 40 Differential Repair 42 Initial Removal Steps for Differential Housing and drive axle trumpet arm right side 42 Input Pinion Carrier 42 Remove...

Page 5: ...tion is for the following models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 Table of Cont...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...751 A752 B513 B514 B586 B587 B588 B589 B590 B591 B749 B750 B751 B752 B753 B754 4000SRM1250 WARNING On lift trucks with pneumatic tires completely re move air from tires before removing them from lift...

Page 8: ...3 for lift truck models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 8 Remove the parking brake cable Refer to the section Wet Brakes NMHG 1800SRM1597 A TOP VIEW SHOWN...

Page 9: ...FILL PLUG 3 OIL BREATHER 4 FILL LEVEL PLUG 5 BRAKE BLEEDER VALVE 6 DRAIN PLUG Figure 3 Drive Axle Drain and Fill Level Plugs for Lift Truck Models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 1...

Page 10: ...ting bolt located on top of the assembly See Fig ure 5 14 Remove the four mounting capscrews and washers from the drive axle See Figure 6 15 Remove blocks and lower the drive axle assem bly Pull axle...

Page 11: ...nce capscrews are snug begin an alternating tightening sequence between two capscrews Make sure to turn each capscrew same amount before returning to previous capscrew Before capscrews bottom out whee...

Page 12: ...6 RETAINER PLATE 7 BEARING SET 8 WHEEL HUB 9 WHEEL STUD 10 SEAL 11 SOCKET HEAD CAPSCREW 12 WHEEL BEARING SUPPORT 13 RING GEAR 14 PLANETARY CARRIER 15 PLANETARY GEAR Figure 7 Reduction Gear Assembly fo...

Page 13: ...6 RETAINER PLATE 7 BEARING SET 8 WHEEL HUB 9 WHEEL STUD 10 SEAL 11 SOCKET HEAD CAPSCREW 12 WHEEL BEARING SUPPORT 13 RING GEAR 14 PLANETARY CARRIER 15 PLANETARY GEAR Figure 8 Reduction Gear Assembly f...

Page 14: ...H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 Legend for Figure 10 1 WHEEL HUB COUPLER 2 CAPSCREWS 3 REMOVAL HOLES 4 WHEEL HUB 5 BEARING CAP 6 O RING NOTE RETAINING PLATE FOR LIFT TRUCK MOD E...

Page 15: ...k models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 See Figure 14 for lift truck models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 4...

Page 16: ...rform following step with wheel hub un der a press on a suitable support using appropriate driver 8 Pull wheel hub from wheel bearing support NOTE The wheel bearing cone will remain on wheel bearing s...

Page 17: ...ub Bearings Seal and Bearing Support for Lift Truck Models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 1 OUTBOARD BEARING CONE 2 OUTBOARD BEARING CUP 3 WHEEL HUB 4 IN...

Page 18: ...remove wheel studs from wheel hub with a hammer or press See Figure 17 Wheel studs for lift truck models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 can be removed wit...

Page 19: ...S S120FTPRS H004 J004 support wheel hub It is recommended to use a steel ring spacer with dimensions as shown in Figure 19 but blocks may be used as well as long as there is enough clearance to instal...

Page 20: ...HUB 1 SEAL 2 INBOARD BEARING CONE 3 WHEEL BEARING SUPPORT Figure 22 Wheel Bearing Support NOTE A press or hammer used with appropriate driver tool will be required for installation of bear ings bearin...

Page 21: ...RING CUP 2 WHEEL HUB 3 INBOARD BEARING CUP Figure 23 Bearing Cups Install for Lift Truck Models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 1400 SRM 1582 Reduction Ge...

Page 22: ...ft truck models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 See Figure 24 for lift truck models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005...

Page 23: ...R ASSEMBLY 5 WHEEL BEARING SUPPORT 6 RING GEAR 7 PLANETARY GEAR CARRIER 8 PLANETARY GEAR Figure 25 Reduction Gear Assembly for Lift Truck Models S4 0 4 5 5 5FT S5 5FTS S80 100 120FT S80 100FTBCS S120F...

Page 24: ...R ASSEMBLY 5 WHEEL BEARING SUPPORT 6 RING GEAR 7 PLANETARY GEAR CARRIER 8 PLANETARY GEAR Figure 26 Reduction Gear Assembly for Lift Truck Models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110...

Page 25: ...00 120FT S80 100FTBCS S120FTS S120FTPRS H004 J004 See Figure 26 for lift truck models H4 0FT5 FT6 H4 5FTS5 H4 5FT6 H5 0 5 5FT H80 90 100 110 120FT R005 S005 U005 14 Repeat Step 12 through Step 13 for...