Hyster H170FT, Service & Repair Manual

Page 1: ...Hyster C299 H170FT F175FT36 F190FT Internal Combustion Engine Trucks Service Repair Manual ...

Page 2: ...STEERING AXLE H6 0 7 0FT H135 155FT L006 H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 PART NO 4139180 1600 SRM 1952 ...

Page 3: ...odic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or ex ceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using ...

Page 4: ...7 Spindles and Bearings 7 Remove 7 Disassemble 7 Clean 9 Inspect 9 Assemble 9 Install 10 Tie Rods 10 Remove 10 Install 11 Steering Cylinder Repair 11 Remove and Disassemble 11 Clean and Inspect 11 Assemble and Install 12 Torque Specifications 13 This section is for the following models H6 0 7 0FT H135 155FT L006 H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 Table of Contents i ...

Page 5: ... THE QUALITY KEEPERS HYSTER APPROVED PARTS ...

Page 6: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 7: ... rod extend from both ends of the cylinder A single piston and the seal are at the center of the rod Oil pressure on one side of the piston moves the piston in the bore The piston pushes an equal amount of oil from the opposite side of the cylinder When the piston reaches the end of the stroke a relief valve in the steering circuit controls the oil pressure The tie rods that connect the spindle ar...

Page 8: ...7 for lift truck models H6 0 7 0FT H135 155FT L006 Periodic Maintenance 8000SRM1959 for lift truck models H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 For information related to lift truck capacities and specifications see service manual Capacities and Specifications 8000SRM1958 for lift truck models H6 0 7 0FT H135 155FT L006 Capacities and Specifications 8000SRM1960 for lift truck models H8...

Page 9: ...the rear of the lift truck 2 Disconnect hydraulic lines at steering cylinder Install plug fittings in cylinder and put caps on hydraulic lines Plug fittings will prevent spin dles from turning as axle is removed from un der the lift truck See Figure 3 3 Slide floor jack or forks of another lift truck un der steering axle Raise lifting device until it holds the weight of the axle assembly 4 Remove ...

Page 10: ...ngs by placing them in a wire bas ket and immersing in a container of fresh sol vent Agitate the bearings in the solvent to re move all traces of old lubricant 2 After cleaning the bearings dry them with clean compressed air Take care to prevent spinning the bearings when using a compressed air jet 3 Immediately wrap bearings in a lint free cloth to protect them from dust and other foreign matter ...

Page 11: ...ERING CYLINDER ROD 11 GREASE FITTING 12 COTTER PIN 13 HUB CAP 14 CASTLE NUT 15 WASHER 16 WHEEL HUB 17 BEARING CUP OUTER 18 BEARING CONE OUTER 19 BEARING CUP INNER 20 BEARING CONE INNER 21 WEAR RING 22 OIL SEAL 23 SPINDLE 24 LUBE FITTING Figure 4 Steering Axle Disassemble 1600 SRM 1952 Steering Axle Assembly Repair 5 ...

Page 12: ...no end play Tighten castle nut to 34 N m 25 lbf ft 5 Install new cotter pin in castle nut If cotter pin cannot be installed tighten castle nut to the first alignment position where the cotter pin can be installed 6 Install hub cap See Figure 5 7 Repeat Step 1 through Step 6 for other wheel NOTE Apply multipurpose grease to stub shaft prior to installing See the Periodic Maintenance manual listed i...

Page 13: ... of the parts and assemblies See the Operating Manual or Periodic Mainte nance manual listed in the General of this manual for the procedures to put the lift truck on blocks 1 Put the lift truck on blocks 2 Remove the wheel and bearings See Steering Axle Assembly Repair for procedures 3 Remove two snap rings and washers from the pin holding the tie rod to steering cylinder rod and remove pin See F...

Page 14: ...1 SNAP RING 2 PIN 3 STEERING CYLINDER 4 SEAL 5 TIE ROD ASSEMBLY 6 SPINDLE LEFT SIDE SHOWN Figure 6 Tie Rod Assembly Spindles Bearings and Tie Rods Repair 1600 SRM 1952 8 ...

Page 15: ...ware 2 Inspect all parts for dents holes bends burrs rust corrosion or marred finish Assemble 1 Install new seals on the spindle Lubricate the seals with grease If necessary press new bear ing cones on the spindle 2 Lubricate the bearings with wheel bearing grease Verify the bearings are filled with grease If necessary press the new bearing cups into the steering axle frame and bearing cap Install...

Page 16: ...THE LIFT TRUCK ON BLOCKS The lift truck must be put on blocks for some types of maintenance and repair The removal of the mast drive axle battery or counterweight as semblies will cause large changes in the center of gravity When the lift truck is put on blocks put additional blocks in the following positions If the mast and drive axle are removed put blocks under the counterweight so the lift tru...

Page 17: ...ell by the installation of cylinder mount capscrews into the axle frame To prevent oil leaks at the caps hold the caps on the cylinder shell during removal 1 Disconnect and tag hydraulic lines at steering cylinder See Figure 9 Install caps in fittings on cylinder and put fittings on hydraulic lines 2 Remove the tie rods See Spindles Bearings and Tie Rods Repair section for procedures 3 Remove caps...

Page 18: ...ell during installation so the parts are not damaged Install other end cap into shell Put caps on hydraulic fittings of end caps 5 Hold end caps and install cylinder on axle frame using capscrews Tighten capscrews to 225 N m 166 lbf ft 6 Install tie rods See Spindles Bearings and Tie Rods Repair for procedures 7 Remove plugs and caps and connect hydraulic lines as tagged during removal to steering...

Page 19: ...SEAL 9 CYLINDER ROD 10 HYDRAULIC LINE PORT Torque Specifications Axle Mounting Bolts and Nuts 270 N m 199 lbf ft Hub Nut Initial 203 N m 150 lbf ft Hub Nut Final 34 N m 25 lbf ft Spindle Bearing Cap Capscrews 47 N m 35 lbf ft Steer Cylinder Mounting Bolts 225 N m 166 lbf ft 1600 SRM 1952 Steering Cylinder Repair 13 ...

Page 20: ...NOTES 14 ...

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