Hytek AdBlue ABPDS, Technical Data Manual

Page 1: ...plies to the following model only ABPDS ABPDS SV Please read carefully before commencing installation Registered Office HYTEK GB LIMITED Delta House Green Street Elsenham Bishop s Stortford CM22 6DS UK Registered in England No 1915382 Tel 44 0 1279 815 600 Fax 44 0 1279 812 978 email info hytekgb com Web www hytekgb com ...

Page 2: ...o a petrol dispenser or in any other hazardous zone 3 On above ground storage tanks an angle check valve fitted with the appropriate spring or pressure regulating valve must be fitted at the tank outlet to prevent loss of fuel under gravity in the event of vandalism or accidental damage 4 Installation and maintenance of this equipment along with its associated tank pipe work and fittings should on...

Page 3: ...rate are suitable 3 If multiple dispensers are to be supplied from one pump an independently controlled solenoid valve or similar must be installed before each dispenser to prevent unauthorised delivery of AdBlue PIPEWORK 4 Remove the rear panel if necessary and store safely The dispenser inlet is 1 BSP Female Connect the pipe from the pump to the inlet of the dispenser Seal the joints with a suit...

Page 4: ...TPUT 11 If the dispenser is to be operated in conjunction with a fuel control key card system then there are two options SINGLE DISPENSER SETUP The fuel control system can interrupt switch the live feed to the pump motor connected to the pedestal MULTI DISPENSER SETUP Solenoid valves will need to be fitted to the inlet feed to each dispenser The fuel control system can interrupt switch the live fe...

Page 5: ...S902 3 13 Ensure all the terminal screws are tight and replace the junction box covers DISPLAY CONNECTION DIAGRAM MAINS JUNCTION BOX CONNECTION DIAGRAM ...

Page 6: ...al apparatus regular servicing will prolong its life and ensure maximum efficiency reliability The following should be carried out every 12 months or 1 million litres which ever comes first Isolate power supply Inspect clean or replace inlet filter Re calibrate electronic display METER MAINTENANCE If any metal swarf or particles have entered the meter and jammed the turbine then the meter will nee...

Page 7: ...tand by mode Main LCD display shows previous delivery Totaliser LCD display shows ongoing total Nozzle removed Main LCD display shows all eights then all zeros Totaliser LCD display shows FUELLING Pump starts Fuel drawn Main LCD display shows litres dispensed Totaliser LCD display shows FUELLING Nozzle Returned Pump stops Main LCD display shows previous delivery Totaliser LCD display shows ongoing...

Page 8: ... from any fuel management systems 2 On the rear of the pedestal there is a black cap remove this cap to gain access to the calibration button 3 Using a long thin screwdriver gently push and hold the calibration button CALIBRATION PROCEDURE MUST BE CARRIED OUT TO ENSURE PUMP ACCURACY ...

Page 9: ...red option is displayed Select REED for AdBlue pedestal 6 The totaliser display will show the following in a looping sequence 1 DP One decimal place on display 2 DP Two decimal places on display Press calibration button once when desired option is displayed 7 The totaliser display will show the following in a looping sequence RELAY 10 Ten pulse per litre reed relay output OPTO 10 Ten pulse per lit...

Page 10: ...r EXT ID were selected above the pump identity number must be selected from the looping sequence Press calibration button once when desired option is displayed b The totaliser display will show the following in a looping sequence BR 9600 RS485 communication Baud rate 9600 BR 19200 RS485 communication Baud rate 19200 BR 38400 RS485 communication Baud rate 38400 9 If STD ALONE was pressed in 8 above...

Page 11: ...lses clocking up 11 Hang the nozzle back into the holster 12 If the totaliser display shows CALIB OK press the calibration button for two seconds to return to normal operation The Alpha dispenser is now calibrated If the totaliser shows CAL FAIL or ERROR press the calibration button for two seconds to return to normal operation The Alpha dispenser has NOT been calibrated Repeat calibration procedu...

Page 12: ...zle being removed ERROR 3 A time delay of 60 seconds or more has occurred between any of the stages of the calibration sequence ERROR 4 One of the pulse transmitter s pulse trains has been interrupted ERROR 5 The meter has run backwards during a delivery ERROR 6 The pulser has been disconnected The error condition is maintained until the nozzle is returned to its holster for at least 2 seconds and...

Page 13: ...S902 3 DISPENSER BASE AND INLET CONNECTIONS All dimensions stated are approximate ...

Page 14: ...S902 3 INLET CONNECTION All dimensions stated are approximate 530mm ABPDS SV Solenoid valve fitted ABPDS No Solenoid check valve fitted 430mm 45mm BLANK FOR PIPE ACCESS ...

Page 15: ...S902 3 EXTERNAL DIMENSIONS All dimensions stated are approximate 1520mm 350mm 340mm NOZZLE DEPENDANT 260mm ...

Page 16: ...S902 3 EXTERNAL VIEW All dimensions stated are approximate 1 2 3 ...

Page 17: ...S902 3 INTERNAL VIEW ABPDS No solenoid valve fitted 4 10 5 6 7 9 8 ...

Page 18: ...S902 3 INTERNAL VIEW ABPDS SV No solenoid check valve fitted LOCATION OF OPTIONAL SOLENOID VALVE IF FITTED ...

Page 19: ...OOT WITH SWITCH ALP NOZBOOT A 3 OUTLET ELBOW ELB 4FFSS INTERNAL COMPONENTS 4 BLANK FOR CALIBRATION HOLE BLANK 08 5 JUNCTION BOX ABPDS JBOX JUNCTION BOX 230V OUTPUT RELAY ABPDS RELAY 6 JUNCTION BOX GLAND GLND M20 7 PULSER UNIT K24 ABP 8 1 S S STRAINER YSTR 1S 9 1 S S LEVER BALL VALVE LBV 4S 10 1 S S CHECK VALVE CHK 1S 11 SOLENOID VALVE ASSEMBLY OPTIONAL ALP SOLVAL AB ...

Page 20: ...y Directive 2014 68 EU Pressure Equipment Directive 2012 19 EU Waste Electrical Electronic Equipment Regulations 2011 65 EU Restriction of Hazardous Substances Directive RoHS2 Declaration Number EU146 1 On behalf of the above named company I declare under our sole responsibility that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all t...