Hyundai power products HYC5030, User Manual

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Page 2: ... STARTING PROCEDURE 13 14 6 STOPPING PROCEDURE 14 7 OPERATING INSTRUCTIONS 15 16 8 MAINTENANCE 16 23 9 TRANSPORTATION STORAGE 24 10 TROUBLESHOOTING 25 11 SPECIFICATION 26 12 DECLARATION OF CONFORMITY 27 13 RECYCLING PRODUCT DISPOSAL 28 14 CONTACT DETAILS 29 15 WARRANTY 29 16 MANUAL UPDATES 29 INDEX ...

Page 3: ...e following warning signs symbols and or PPE pictograms may ap pear throughout this manual You MUST adhere to their warnings Failure to doso may result in personal injury to yourself or those around you DANGER Indicates a hazard which if not avoided could result in serious injury or death WARNING Indicates a hazard which if not avoided could result in serious injury CAUTION Indicates a hazard whic...

Page 4: ...se 1 14 To avoid carbon monoxide poisoning DO NOT use Petrol Diesel powered equipment inside any of the following Home garage tent camper van mobile home caravan or boat This is not exhaustive and if you are in any doubt contact your dealer 1 15 If you think you have or someone around you has been affected by carbon monoxide poisoning 1 16 Get them fresh air immediately by leaving the affected are...

Page 5: ...s are but not limited to safety gloves overalls 1 33 When fueling de fueling ALWAYS avoid inhaling fumes 1 34 When de fueling ALWAYS use a proper fuel retriever 1 35 ALWAYS carry fuel in the correct and clearly marked container 1 40 Electrical Safety where applicable 1 41 Electricity can kill NEVER work on LIVE ENERGISED equipment 1 42 Prior to carrying out any maintenance work you MUST identify e...

Page 6: ...to another part of your face or body 1 59 Gasses from charging batteries are highly flammable and great care should be taken to charge in well ventilated areas 1 59 1 There is an explosion risk if the battery terminals are short circuited when connecting disconnecting ALWAYS exercise great care so that the terminals or battery leads are NOT allowed to touch and cause a spark ALWAYS use suitable in...

Page 7: ...or sandals 1 84 Under the influence of drink or drugs or as a result of having taken medication for cold or flu or any other times when a possibility exists that your judgement might be impaired or that you might not be able to operate the machine properly and in a safe manner 1 85 Suffering from exhaustion or lack of sleep 1 86 When the ground is slippery or when other conditions exist which migh...

Page 8: ...roduct 1 93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold 1 94 Correct Personal Protective Equipment PPE MUST be worn at all times when operating or repairing this machine This should include but is not limited to ...

Page 9: ...9 1 Throttle Control 6 Engine 2 Upper Handle 7 Exciter 3 Lower Handle 8 Base Plate 4 Air Filter 9 Oil Drain Port 5 Fuel Tank 10 Exhaust 2 PART LOCATIONS ...

Page 10: ... parts are present before beginning assembly 3 1 Unfold the upper handle 3 2 Mount the lower handle to the mounting points on either side of the compactor plate deck 3 3 Mount the throttle control lever to the mounting point on the upper handle 3 ASSEMBLY Upper Handle Lower Handle M5 x 25 M10 x 65 HANDLE ...

Page 11: ...ide of the compactor plate deck and secure in place 3 5 Before using the compactor plate you MUST fold up the wheel kit 3 6 Attach the paving pad if required by aligning the holes on the base plate with the holes in the paving pad and mounting plate WHEEL KIT M10 x 30 M10 x 30 ...

Page 12: ...w the engine to cool and remove the spark plug HT lead cap before refuelling or defueling 4 0 Place the machine on flat level ground in a well ventilated area away from any sources of ignition and at least 1 5m away from any buildings 4 1 Clean the area around the fuel filler cap to prevent dirt and debris from entering the fuel system 4 2 Unscrew the fuel filler cap and slowly fill with unleaded ...

Page 13: ...limit make on the dipstick 4 8 Slowly fill with oil to the correct level Stop occasionally and check the level DO NOT overfill 4 9 Once full refit the oil filler cap dipstick and tighten securely NOTE This machine is shipped WITHOUT fuel and oil and will require filling BEFORE use Failure to do so will result in engine damage that will not be covered by the warranty CAUTION Before starting ensure ...

Page 14: ... positions and adjust until the engine runs smoothly 5 5 Once the engine has warmed up move the throttle lever on the handlebars to the desired working speed 5 STARTING PROCEDURE 6 0 Move the throttle lever to the SLOW position 6 1 Allow the engine to sit at idle under no load for 20 seconds 6 2 Turn the engine switch to the OFF position 6 3 Turn the fuel tap to the OFF position 6 4 In an emergenc...

Page 15: ...engine warms up pull the throttle lever to accelerate the engine speed 7 1 The plate will begin vibrating and begin to move forward 7 2 The plate compactor is designed to run at an engine speed engine take off shaft of 3600rpm normally considered full throttle 7 3 Running the engines at lower rpm s will result in a decrease in compaction force and a lower travel speed It will create excessive out ...

Page 16: ...w it cool and remove the spark plug HT lead cap before doing any maintenance or repairs Check and maintain the oil and fuel levels regularly At regular intervals check the tightness or all nuts bolts and screws If the machine hits an obstacle stop and check for damage Any damage must be repaired before continuing to use the machine CAUTION ALWAYS fuel and defuel in a well ventilated area with the ...

Page 17: ...gine Oil Check Replace Air Filter Check Replace Spark Plug Check Replace Fuel Filter Clean Replace Spark Arrestor Clean Belt Tension Check Fuel Lines Check Fuel Tank Check Idle Speed Check Adjust Valve Clearance Check Adjust We recommend these service items are carried out by an authorised service dealer ...

Page 18: ...oil drain plug and allow the oil to drain 8 4 Once the oil has drained check the drain plug for damage If damaged replace immediately 8 5 Reinstall the drain plug by hand to avoid cross threading once seated tighten securely 8 6 With the machine on flat level ground slowly fill with fresh engine oil Stop occasionally to check the level 8 7 For machines fitted with a dipstick fill to the upper leve...

Page 19: ... and remove the air filter element 8 12 Ensure that no dirt or debris can enter the carburettor 8 13 Remove the foam filter element if installed from the paper element 8 14 Inspect the air filter and if it shows any signs of damage or wear replace immediately 8 15 Tap the paper element to remove dirt and debris and use a low pressure air line to blow from the inside of the element to remove the re...

Page 20: ...posits from the spark plug electrode by using a soft wire brush 8 23 The spark plug gap should be 0 70 0 80 mm 0 028 0 031 Check the plug gap by using a feeler gauge The gauge must drag a little when being slid between the electrodes 8 24 Refit the spark plug by hand to avoid cross threading 8 25 Once the spark plug seats tighten the spark plug to a torque of 12 to 15Nm Tensioning the Belt s NOTE ...

Page 21: ...lley 8 32 When the V belt tension is correct tighten the jam nuts B against the bracket 8 33 Tighten the engine mount bolts 8 34 Replace the belt guard 8 35 NOTE If the adjustment bolts have no more adjustment left the belt s may have to be replace Replacing the V Belt s NOTE For models HYCP6570 HYCP9070 both V belts should be replaced at the same time because they will wear evenly through normal ...

Page 22: ...ghten the Jam nuts B and the engine mount bolts 8 45 Replace the belt guard HYCP5030 HYCP6570 HYCP9070 Exciter Oil Capacity ml 120 150 150 Exciter Oil Type SAE30 or 15W40 8 46 Allow the exciter to cool before changing the oil 8 47 Remove the belt guard and V belt s 8 48 Remove the bolts that hold the deck to the housing and lift the entire deck with engine away from the housing 8 49 Remove the pip...

Page 23: ...shaft of the agitator 8 55 Once the oil is at the correct level apply pipe sealant to the pipe plug and reinstall into the top of the exciter housing 8 56 Reinstall the deck V belt s and belt guard 8 57 DO NOT use a pressure washer or hose pipe to clean the machine Water could penetrate the engine and cause failure 8 58 Use a brush to remove large pieces of debris then wipe over with a moist cloth...

Page 24: ...engine under no load until the machine stops to remove any remaining fuel from the carburetor and fuel lines 9 8 Allow the engine to cool completely 9 9 Drain the engine oil from the engine following the procedure laid out in the maintenance section of this manual and refill with fresh engine oil 9 10 Clean the area around the spark plug and remove the spark plug following the procedure laid out i...

Page 25: ...ct and tighten spark plug wire Machine running on choke Move choke lever to off position Blocked fuel line or stale fuel Clean fuel line and refill with fresh fuel Fuel filler cap vent plugged Clear vent Water or dirt in fuel system Drain and clean fuel tank refill with fresh fuel Dirty air filter Clean or replace air filter Engine overheats Engine oil level low Fill oil to correct level Dirty air...

Page 26: ...pe Unleaded Petrol Oil Type SAE 30 or SAE15W40 Engine Oil Plate Size LxW mm 490 x 320 530 x 370 540 x 420 Centrifugal Force N 8200 11000 13000 Exciter Speed VPM 5900 5500 5500 Compaction Depth mm 150 250 300 Exciter Oil Type SAE30 or 15W40 46 5 58 78 11 SPECIFICATION Weight Kg Exciter Oil Capacity 120ml 150ml 150ml ...

Page 27: ...he technical documentation is kept by HYCP9070 Petrol Driven Compactor Plate HYCP5030 78 5 HYCP6570 196cc HYCP9070 196cc Roland Llewellin Genpower Ltd Isaac Way Pembroke Dock Pembrokeshire SA72 4RW The conformity assessment procedure followed was in accordance with annex V of the Directive Notified Body TÜV SUD Product Service GmbH Zertifizierstelle Ridlerstrasse 65 80339 Munchen Germany Certifica...

Page 28: ...r Recycling Centre 13 4 Certain products contain batteries which should not be disposed of in your domestic waste 13 5 You MUST recycle batteries in accordance with your Local Authority or Recycling Centre 13 6 Unwanted packaging and materials should be stored and taken to a recycling centre so it can be disposed of in a manner which is compatible with the environment 13 7 The following symbol mea...

Page 29: ...chase will be required before you make a warranty claim Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website www hyundaipowerproducts co uk 16 0 Our manuals are constantly being reviewed and updated However if you find an error omission or something you find unclear please contact your dealer for assistance 16 1 Our latest manuals are also placed online 14 CONTACT ...

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Page 32: ...embroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerproducts co uk www hyundaipowerproducts co uk Imported Distributed by GENPOWER LTD for The United Kingdom Ireland Licensed by Hyundai Corporation Korea ...