Hyundai power products HYM400P, Instruction Manual

Page 1: ...PETROL LAWNMOWER HYM400P Instruction Manual ...

Page 2: ...d understand these instructions before you use your product Failure to do this may result in personal injury or damage to the product The safety precautions and warnings are to ensure your safety and protect you from harm or damage to the product The information contained in this manual was accurate at the time of production however HYUNDAI Power Products may make modifications to the product with...

Page 3: ...30 33 Useful Information 56 Our YouTube Channel 56 Warranty 56 Manual Updates 56 Returning Your Product 56 Leaving A Review 56 Ordering Spare Parts 56 Contact Us 59 Troubleshooting 45 Technical Data 46 Spare Parts 47 51 Notes 52 53 Recycling And Disposal 54 Declaration Of Conformity 55 Preparation 28 29 Adding Oil 28 Checking Oil Level 28 Adding Fuel 29 Cutting Height Adjustment 30 General Mowing ...

Page 4: ... property Do not force the machine beyond its limits Use the correct machine for your application Know how to stop the machine quickly in case of emergency Understand the use of all controls ALL MAINTENANCE other than that listed in this manual should be carried out by professionally trained and certified personnel When using this machine for the first time and before actual work you MUST learn ho...

Page 5: ...be caught in moving parts Protect eyes face and head from objects that may be thrown from the unit Always wear safety goggles or safety glasses with side shields when operating Always keep hands and feet away from all moving parts during operation Moving parts can cut or crush body parts Always keep hands and feet away from all pinch points Do not touch parts that might be hot from operation Allow...

Page 6: ... starting it A wrench or a key that is left attached to a rotating part of the machine may result in personal injury If the machine should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning sign of trouble Avoid accidental starting Be sure the engine s switch is off before transporting the machine or performing any maintenance or servic...

Page 7: ... caution when changing direction on slopes When changing direction you need to be careful that the wheels do not hit any obstacles such as roots branches stones etc that can cause the machine to slide sideways or make you lose control of it Avoid driving on slopes steeper than 15 Make sure on slopes you have a steady foothold Find and locate all fixed objects in the ground such as sprinkler system...

Page 8: ...easures most suitable for the situation immediately and contact the medical authorities for any necessary health care Carefully remove any debris that might cause damage or harm persons or animals should it not be seen Disengage clutch lever before starting the engine Use extreme caution when reversing or pulling the machine backwards Do not carry passengers Never operate the machine at a fast pac...

Page 9: ...fore refuelling Before adjusting the cutting height After striking a foreign object you must inspect the machine for damage and make repairs before using it again Before checking or working on the machine Before clearing blockages When transporting the machine Whenever you leave the machine unattended When crossing surfaces other than grass Before emptying the grass collector Before changing the c...

Page 10: ...engine speed is preset by the manufacturer and is within safety limits Keep a fire extinguisher on hand when operating this machine in dry areas as a precautionary measure Never leave the operating position when the engine is running The engine parts get very hot when running do not touch Danger of burns Follow the instructions to ignite the engine carefully whilst keeping feet away from moving pa...

Page 11: ...rbon monoxide poisoning DO NOT use Petrol Diesel powered equipment inside any of the following Home garage tent camper van mobile home caravan or boat DO NOT use in an enclosed area or moving vehicle This is not exhaustive and if you are in any doubt contact your dealer If you think you have or someone around you has been affected by carbon monoxide poisoning Get them fresh air immediately by leav...

Page 12: ...e each time fuel is handled ALWAYS avoid inhaling fumes ALWAYS carry fuel in the correct and clearly marked container ALWAYS wear correct suitable and fit for purpose Personal Protective Equipment PPE suggested items are but not limited to safety gloves and overalls To avoid sparking or arcing keep grounded conductive objects such as tools away from exposed live electrical parts and connections Th...

Page 13: ...er sources of ignition near the area of operation Always stop the engine and allow it to cool before filling the fuel tank Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot Loosen the fuel tank cap slowly to relieve any pressure in the tank ALWAYS keep the handles dry clean and free of oil and fuel After fueling ensure to tighten the cap secure...

Page 14: ...battery dilute sulphuric acid Nickel cadmium potassium hydroxide alkali electrolyte Use fresh running water to wash off excess electrolyte continue this until medical assistance arrives Make sure that you do not wash the electrolyte to another part of your body or face If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately washed away with large amounts of water Make ...

Page 15: ...use and with all electrical supplies isolated you MUST check all electrical cables plugs and connectors for the following Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage the damaged item MUST be taken out of service until the damage has been repaired by an electrically competent person All trailing cabl...

Page 16: ...breaks All of the above precautions may help reduce the risk of white finger disease but not rule out the carpal tunnel syndrome Long term and regular users are therefore recommended to observe the condition of your hands and fingers Seek medical attention immediately if any of the above symptoms should occur Vibrations Where Applicable The operating noise of the machine can damage your hearing Wh...

Page 17: ...ended when working PROTECTIVE CLOTHING MUST BE WORN Do not wear loose clothing gloves scarfs neckties or jewellery rings wrist watches which can be caught in moving parts HEAD PROTECTION MUST BE WORN Wear a safety helmet with a safety visor FACE SHIELD MUST BE WORN Wear a face shield to protect your face RESPIRATOR MUST BE WORN Wear a respirator Appropriate Personal Protective Equipment PPE MUST b...

Page 18: ...recaution is only effective when it is followed exactly Intended Use This machine was designed and manufactured for cutting and collecting grass in gardens and grassy areas in areas in proportion to its cutting capacity controlled by a pedestrian operator The presence of attachments or specific devices can prevent cut grass from being collected or produce a mulching effect depositing cut grass on ...

Page 19: ...arts Keep a 15 metre safety distance BYSTANDERS Never allow any bystanders in front of the unit Keep a 15 metre safety distance ROTATING PARTS The rotating parts are capable of amputating fingers toes and feet Failure to observe could result in serious injury or death UNATTENDED UNIT Always disengage the levers turn off the engine and remove the spark plug when the unit is left unattended CE SYMBO...

Page 20: ...Features HYM400P Features 20 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk 1 2 3 4 5 6 7 8 9 10 11 ...

Page 21: ...s dust dirt and other contaminants from getting into the engine 7 Spark Plug 8 Exhaust This will get very hot Do not touch 9 HYM400P Features 10 Grass Collector This collects the grass whilst you mow Oil Filler Fill oil here 11 Cutting Height Adjustment Lever You can choose different cutting heights 21 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Recoil Starter Cor...

Page 22: ...ldren Unboxing Safety Carefully remove the product from the packaging and examine it for any sign of damage caused during shipping Lay the contents out and check them If any part is damaged or missing you must not use the machine Contact HYUNDAI Power Products immediately You must keep the packaging material in case the machine needs to be returned or repaired Ensure that you have all the accessor...

Page 23: ...h some parts already assembled Prior to assembly check all items have been received The mulching plug may already be installed for transport NOTE This machine is shipped without fuel and oil and MUST be filled before use Failure to do so may cause damage to the engine that will not be covered by warranty Assembly Safety We recommend that you fill out the information on page 58 If you need to conta...

Page 24: ...e in Hyundai HYM400P assembly 2 Attach the upper handle to the lower handle and tighten the quick release handle bolts securely See image 3 4 24 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Attach the lower handle to the deck of the mower using the supplied screws See image 1 2 1 Image 1 Image 3 Image 4 Image 2 ...

Page 25: ...Assembly 25 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk 3 Slowly pull the recoil start handle up to the cord loop on the handlebar See image 5 Image 5 ...

Page 26: ...he engine Follow the cable you want to attach and determine which lever it will attach to Gently prise the lever inwards from its locating hole in the main handlebar Insert the end of the cable in to the location hole on the lever Position the cable until it lies flat in the lever Refit the lever back into its location hole on the main handlebar Check the cable lies flat and has not snagged on any...

Page 27: ...uk 01646 687 880 sales hyundaipowerproducts co uk Step 3 Grass Collector Assembly Slot the metal pole into the plastic parts around the grass collector 1 Step 4 Cable Clips 1 Use the plastic cable clips to attach the cables to the handlebars ...

Page 28: ...ccasionally to check the level DO NOT overfill 2 Once the correct amount of oil has been added refit the dipstick securely 3 Checking Oil Level Remove the oil filler cap and wipe the dipstick clean 1 Remove the dipstick and check the oil level It should be up to the upper mark on the dipstick 2 If the oil level is too low add SAE 30 or 15W40 engine oil to the upper mark on the dipstick DO NOT over...

Page 29: ... mix petrol with oil and clean up any spills immediately NOTE DO NOT overfill The fuel tank only needs to contain enough fuel to complete the days work If you run out of fuel refilling must only be done once the engine has cooled down Fuel stored within the machine for 28 days or more can go stale and should be drained before further use NOTE Make sure not to drip petrol onto the plastic parts to ...

Page 30: ...daipowerproducts co uk Cutting Height Adjustment Pull the adjustment lever outwards and select the required height 2 3 The height is automatically adjusted for all wheels This is the lowest height setting This is the highest height setting Make sure the engine is off 1 ...

Page 31: ...It may also be necessary to reduce ground speed and or push the lawnmower over the area a second time For extremely heavy cutting reduce the width of cut by overlapping the pre viously cut path and mow slowly Recommended Mowing Schedule Spring March April May Mow once a week on a high to medium height setting Summer June July August Mow twice a week under good growing conditions on a low setting I...

Page 32: ...w hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Before Each Use Always ensure that the machine is in a safe working condition Inspect and check safety devices and guards and check all nuts bolts and screws are secure 1 Check the oil level and fill the fuel tank 2 Make sure you know how to stop the machine and ensure you are familiar with emergency stop 3 Start the machi...

Page 33: ...st setting 1 3 4 Pull the Operator Presence Control OPC lever back towards the main handlebar See image 2 Gently pull the recoil start handle until you feel resistance then pull swiftly until the lawnmower starts 2 From cold pump the primer bulb 5 times You do not need to do this for warm start Warm start is when the machine has been turned off for less than 15 20 minutes See image 1 Image 1 ...

Page 34: ...gine will stop 2 Stopping Procedure CAUTION The engine and exhaust will remain hot for a while after use Ensure the engine and exhaust has cooled before carrying out any maintenance refuelling or storage Before stopping the machine you must allow the engine to idle for 30 seconds You do not need to do this if you need to emergency stop the engine 1 ...

Page 35: ...o circumstance liable or responsible Any maintenance operations or adjustments not explained in this manual must be carried out by your Dealer or a specialised Service Centre with the necessary knowledge and equipment to ensure that the work is done correctly maintaining the machine s original safety level Any operations performed in unauthorised centres or by unqualified persons will invalidate t...

Page 36: ...ct Dry the machine completely to prevent rust from forming Make sure not to drip petrol onto the plastic parts to prevent damaging them and remove all traces of spilt petrol immediately The warranty will not cover damage to plastic parts caused by petrol Regularly Paint on internal chassis parts may start to flake over time due to abrasive action of cut grass If this happens you should touch up wi...

Page 37: ...ng into account the weight and relative distribution of the same 2 Use an appropriate number of people for the weight of the machine and the characteristics of the vehicle or the place where it must be placed or collected 3 You must make sure that machine movements to not cause petrol leaks damage or injuries 4 During transport make sure to fasten the machine securely with cables or straps 5 The m...

Page 38: ...he machine when in storage Store the machine in a safe place out of the reach of children or anyone who is not familiar with operation To reduce fire hazards keep the engine silencer and petrol storage area free of grass leaves or excessive grease Do not leave containers full of cut grass inside storage areas DO NOT store the machine with fuel in the tank in an area where the fuel vapours could re...

Page 39: ... if required Visually inspect the machine and replace or repair any worn parts Check the blade and sharpen or replace if necessary 5 Lubricate all moving parts with light spray oil such as WD40 6 Refill engine oil with new SAE 30 or 15w40 engine oil fill to the upper mark on the dipstick 7 Remove the spark plug and pour 1 teaspoon of fresh engine oil down the cylinder bore Cover the spark plug hol...

Page 40: ...o uk 01646 687 880 sales hyundaipowerproducts co uk WARNING Never touch a rotating blade Check the blade in order to get a good cut The blade should always be sharp and well balanced At regular intervals check the tightness of all nuts bolts and screws If the blade hits an obstacle check for damage and if the machine vibrates badly stop the lawnmower and take it to a service dealer It is best if a...

Page 41: ...ist rag be careful to prevent dirt or debris entering in to the carburettor 4 Reinstall the filter and cover 5 CAUTION A dirty air filter will restrict the air flow to the carburettor which will reduce engine efficiency When using the machine in very dusty areas you must clean or replace the air filter more often Never operate the machine without the air filter being fitted it can cause damage to ...

Page 42: ...ark plug electrode with a soft wire brush making sure there is no damage to the insulator or electrode 5 The spark plug gap should be 0 70mm to 0 80mm Check the gap by using a feeler gauge Adjust as necessary by carefully bending the side electrode to achieve the correct gap 6 Refit the cleaned and adjusted spark plug by hand to avoid cross threading 7 After spark plug seats then tighten as necess...

Page 43: ...ways remove the fuel before storing for long periods of time 1 To drain the carburetor float bowl undo the drain bolt making sure that the washer is not lost If stored for more than 2 weeks and engine will not start drain the old fuel from the carburetor float bowl to allow fresh fuel to fill the carburetor 2 Use a suitable container to catch the fuel Take care not to spill fuel and make sure that...

Page 44: ...e to the adjuster located on the side of the engine Undo the lock nut and wind it forwards Move the adjustment nut towards the lock nut and continually check the cable tension at the lever Once the movement has been removed hold the adjustment nut in place and tighten the lock nut back towards the adjustment lever to lock the cable in place Check the cable adjustment has worked by starting the mow...

Page 45: ...ce dealer 1 2 3 Spark plug cap is incorrect Carburetor is flooded with fuel Faulty ignition module Engine difficult to start or loses power 1 2 3 Fit new correctly gapped spark plug Set plug gap to 0 7 0 8mm Clean or replace air filter element Engine idles poorly 1 2 3 Air filter element is dirty Air slots in engine are blocked Cooling fins and air passages under engine housing are blocked 1 2 3 C...

Page 46: ...ne Speed 3000rpm Fuel Tank Capacity Fuel Type 1L Straight Unleaded Petrol Oil Capacity Oil Type 400ml SAE30 or 15W40 Start Method Recoil Start Height Adjustment 6 Positions Cutting Height 25 75mm Cutting Width 40cm 400mm Grass Collector Capacity 40L Drive Push Functions Cut Collect Handle Type Soft Grip Foldable Measured Sound Level 94dB A Guaranteed Sound Level 96dB A Vibration Value 6 94m s2 K 1...

Page 47: ...ts will jeopardise the safety of the machine may cause accidents or injuries for which the manufacturer is under no circumstance liable or responsible 1 2 Find the part you are looking for in the drawings Information about the parts can be found in the tables below or visit power spares co uk 3 Use this information to order the part 4 Contact us if you need help finding the correct part Drawing A ...

Page 48: ...48 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Spare Parts Drawing B Drawing C ...

Page 49: ...49 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Spare Parts Drawing D Drawing E ...

Page 50: ...P A10 Lower handle right 1135010 HYM400P A11 Cable Support 1290009 HYM400P A12 ST screw 1290044 HYM400P A13 Nut 1290033 HYM400P A14 Brake Cable 1135014 HYM400P A15 Bolt 1290036 Drawing Number Spare Part Name Part Number HYM400P B1 Y80V engine 1135016 HYM400P B2 Bolt 1001057 HYM400P B3 Flat key 1149047 HYM400P B4 Blade adapter 1135019 HYM400P B5 16 Blade 1135020 HYM400P B6 Blade Washer 1149055 HYM4...

Page 51: ...400P D1 Height adjusting handle 1288062 HYM400P D2 Rear drive assembly 1135038 HYM400P D3 Washer 1290093 HYM400P D4 7 Wheel 1135040 HYM400P D5 Nut 1290094 HYM400P D6 7 Wheel cover 1135042 HYM400P D7 Height adjusting board 1135043 HYM400P D8 ST screw 1290031 HYM400P D9 Rear drive shaft 1135045 HYM400P D10 Rear drive fixing board 1135046 HYM400P D11 ST screw 1135047 HYM400P D12 Front drive assembly ...

Page 52: ...52 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Notes ...

Page 53: ...53 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Notes ...

Page 54: ...compatible with the environment We are a Member of the VALPAK National Compliance Scheme and our registration number is RM08660 For further information about disposal please contact your Local Authority You can also get more advice and guidance about recycling at the following website http www recycle more co uk Should you pass this product on to another user either sold or loaned you MUST pass on...

Page 55: ...55 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk Declaration Of Conformity ...

Page 56: ...or something unclear please contact us for assistance We reserve the right to make any modifications without prior notice whenever necessary Our latest manuals are also placed online All our manuals can be downloaded at www hyundaipowerproducts co uk Returning Your Product If you are returning your product please contact the dealer for their returns policy Leaving A Review We work very hard to giv...

Page 57: ...ortable Electric Cement Mixers If you would like more information on any of these products please contact our sales team on 01646 687880 or visit our website www hyundaipowerproducts co uk Mini Dumpers 4 Wheel Drive Mini Dumpers And Tracked Dumpers Yard Sweeper Self Propelled Yard Sweeper Power Brush Scarifiers Petrol Lawn Scarifier And Aerator Stump Grinders Petrol 4 Stroke Stump Grinders Welders...

Page 58: ...owing If you need to contact an authorised dealer or customer service for information on servicing you may need to provide the following information The model number and serial number can be found on the grey specification sticker on your machine 1st Service Date Of Service Next Service Due 2nd Service Date Of Service Next Service Due 3rd Service Date Of Service Next Service Due 4th Service Date O...

Page 59: ... 687880 open Monday Friday 8 30am 5pm Email aftersales hyundaipowerproducts co uk Online Live Chat Go to www hyundaipowerproducts co uk Live chat is open Monday Friday from 8 30am 5pm Post Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK 59 www hyundaipowerproducts co uk 01646 687 880 sales hyundaipowerproducts co uk ...

Page 60: ...embroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerproducts co uk www hyundaipowerproducts co uk Imported Distributed by Genpower Ltd for The United Kingdom Ireland Licensed by Hyundai Corporation Korea ...