background image

 

User manual 

 

1~1.5

 

m

 

of

 

distance

 

from

 

the

 

generator

 

set

 

and

 

1.5~2m

 

above

 

the

 

generator

 

set.

 

The

 

generator

 

set

 

working

 

room

 

shall

 

be

 

furnished

 

with

 

fire

 

extinguish

 

hydrant

 

which

 

conform

 

to

 

the

 

specified

 

standard.

 

Emergency

 

lighting

 

facilities

 

shall

 

be

 

installed

 

in

 

the

 

generator

 

set

 

working

 

room

 

for

 

the

 

convenience

 

of

 

operation

 

and

 

maintenance.

 

No

 

combustible

 

and

 

explosive

 

materials

 

are

 

allowed

 

to

 

be

 

placed

 

in

 

the

 

generator

 

set

 

working

 

room.

 

Below

 

is

 

the

 

layout

 

for

 

the

 

open

 

system

 

generator

 

set

 

working

 

room.

 

(Foundation

 

drawing

 

Refer

 

to

 

APPENDIX

 

B

 

)

 

 

 

 

 

Note:

   

Our

 

company

 

can

 

make

 

drawings

 

and

 

design

 

installation

 

dimensions

 

for

 

generator

 

set

 

working

 

room

 

according

 

to

 

customer’s

 

special

 

requirements.

 

 

 

Below

 

is

 

the

 

layout

 

for

 

the

 

canopy

 

system

 

generator

 

set

 

working

 

room.

 

(Foundation

 

drawing

 

Refer

 

to

 

APPENDIX

 

C

 

)

 

 

 

Note:

   

Canopied

 

generator

 

set

 

can

 

work

 

outdoor

 

directly.

 

If

 

users

 

wants

 

to

 

operate

 

the

 

generator

 

set

 

indoor,

 

above

 

diagram

 

can

 

be

 

taken

 

as

 

reference.

 

we

 

can

 

design

 

the

 

layout

 

of

 

generator

 

set

 

working

 

room

 

and

 

installation

 

dimension

 

according

 

to

 

customer’s

 

special

 

requirements.

 

 

 

2.5

 

Installation

 

of

 

Generator

 

Set

 

2.5.1

 

Locate

 

the

 

position

 

of

 

generator

 

set

 

Vibration

 

reduction

 

units

 

have

 

been

 

installed

 

on

 

our

 

generator

 

sets

 

(except

 

a

 

few

 

generator

 

sets

 

don’t

 

have

 

this

 

kind

 

of

 

facility).

 

Users

 

can

 

take

 

reference

 

on

 

the

 

installation

 

diagram,

 

correctly

 

install

 

the

 

generator

 

set

 

on

 

a

 

flat

 

and

 

hard

 

foundation,

 

use

 

the

 

expansion

 

bolts

 

to

 

tightly

 

fix

 

the

 

generator

 

set

 

to

 

the

 

concrete

 

foundation

 

through

 

the

 

installation

 

holes

 

on

 

the

 

base

 

frame.

 

When

 

no

 

special

 

requirement

 

is

 

needed,

 

we

 

don’t

 

suggest

 

customers

 

to

 

install

 

additional

 

vibration

 

reduction

 

units.

 

Soft

 

connection

 

is

 

needed

 

to

 

connect

 

the

 

parts

 

of

 

the

 

generator

 

set

 

to

 

outside.

 

For

 

example:

 

corrugated

 

vibration

 

reduction

 

pipe

 

has

 

been

 

used

 

to

 

connect

 

exhaust

 

pipes,

 

air

 

exhaust

 

path,

 

fuel

 

inlet

 

pipe,

 

fuel

 

return

 

pipe

 

and

 

busbar

 

cable

 

etc.,

 

all

 

of

 

these

 

parts

 

need

 

to

 

use

 

soft

 

connections.

 

Only

 

in

 

this

 

way

 

we

 

can

 

reduce

 

the

 

adverse

 

effect

 

caused

 

by

 

the

 

vibration

 

of

 

generator

 

set

 

to

 

the

 

minimum

 

extent.

 

2.5.2

 

Ventilation

     

                                                             

When

 

a

 

generator

 

set

 

with

 

a

 

complete

 

set

 

of

 

radiator

 

assembly

 

has

 

been

 

installed

 

in

 

the

 

working

 

room,

 

the

 

basic

 

principle

 

is

 

to

 

discharge

 

the

 

hot

 

air

 

in

 

the

 

working

 

room

 

to

 

outside

 

and

 

let

 

in

 

the

 

low

 

temperature

 

air

 

from

 

outside,

 

and

 

try

 

you

 

best

 

to

 

avoid

 

the

 

hot

 

air

 

come

 

in

 

from

 

outside.

 

The

 

diagram

 

in

 

the

 

right

 

side

 

demonstrates

 

the

 

ideal

 

position

 

of

 

a

 

generator

 

set

 

in

 

the

 

working

 

room.

 

The

 

purpose

 

of

 

this

 

arrangement

 

is

 

to

 

get

 

cold

 

air

 

from

 

the

 

lowest

 

point

 

as

 

much

 

as

 

possible,

 

and

 

force

 

them

 

to

 

pass

 

through

 

the

 

radiator

 

core,

 

and

 

then

 

lead

 

them

 

out.

 

 

 

 

Users

 

can

 

use

 

metal

 

plate

 

or

 

canvas

 

to

 

make

 

a

 

wind

 

guide

 

cover,

 

the

 

connection

 

between

 

wind

 

guide

 

cover

 

and

 

the

 

radiator

 

shall

 

be

 

soft

 

connection,

 

so

 

that

 

to

 

cut

 

off

 

the

 

transmission

 

of

 

vibration

 

from

 

the

 

generator

 

set,

 

and

 

also

 

ensure

 

the

 

hot

 

air

 

exhaust

 

to

 

outside

 

thoroughly.

 

The

 

effective

 

circulation

 

sectional

 

area

 

inside

 

of

 

the

 

wind

 

guide

 

cover

 

shall

 

be

 

bigger

 

than

 

1.25

 

times

 

of

 

the

 

front

 

face

 

area

 

of

 

the

 

radiator

 

core.

 

And

 

the

 

wind

 

guide

 

cover

 

shall

 

be

 

smooth,

 

no

 

sharp

 

angle

 

and

 

camber

 

so

 

that

 

to

 

reduce

 

the

 

resistance

 

to

 

the

 

wind.

 

At

 

the

 

same

 

time,

 

the

 

effective

 

circulation

 

sectional

 

area

 

in

 

the

 

air

 

inlet

 

opening

 

shall

 

also

 

be

 

bigger

 

than

 

1.25

 

times

 

of

 

the

 

front

 

face

 

area

 

of

 

the

 

radiator

 

core.

 

When

 

the

 

users

 

have

 

installed

 

mesh

 

cover

 

or

 

shutters

 

in

 

the

 

air

 

inlet

 

/outlet

 

opening

 

or

 

there

 

is

 

too

 

many

 

cambers

 

in

 

the

 

air

 

inlet/outlet

 

opening,

 

the

 

effective

 

air

 

circulation

 

sectional

 

area

 

will

 

be

 

reduced

 

and

 

resistance

 

will

 

increase,

 

and

 

therefore,

 

it’s

 

necessary

 

to

 

further

 

increase

 

air

 

circulation

 

area.

 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

Page 47: ......

Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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