Hyundai DHY11KSE, User Manual

 

User manual 

8 

 

When

 

change

 

the

 

coolant,

 

cleaning

 

is

 

needed

 

for

 

the

 

cooling

 

system,

 

the

 

cleaning

 

procedures

 

are

 

suggested

 

as

 

follows:

 

◆

Empty

 

the

 

cooling

 

system

 

◆

Use

 

water

 

to

 

rinse

 

cooling

 

system

 

◆

Feed

 

15%~20%

 

condensed

 

coolant

 

to

 

the

 

cooling

 

system,

 

timely

 

run

 

the

 

generator

 

set

 

for

 

one

 

or

 

two

 

times

 

then

 

discharge

 

the

 

coolant

 

◆

Empty

 

the

 

cooling

 

system

 

then

 

use

 

normal

 

mixed

 

liquid

 

to

 

rinse

 

◆

If

 

contaminant

 

still

 

exists,

 

then

 

repeat

 

the

 

cleaning

 

procedure

 

until

 

no

 

contaminant

 

exists

 

in

 

the

 

system

 

◆

After

 

the

 

system

 

has

 

been

 

fully

 

rinsed,

 

feed

 

new

 

coolant

 

which

 

has

 

been

 

mixed

 

according

 

to

 

specified

 

proportion

 

 

Note:

 

If

 

the

 

cooling

 

system

 

is

 

cleaned

 

periodically,

 

only

 

rinse

 

it

 

with

 

small

 

amount

 

of

 

additives

 

or

 

clean

 

water

 

is

 

enough.

 

 

2.6.4

 

Feeding

 

of

 

coolant

 

◆

Before

 

adding

 

coolant

 

to

 

the

 

coolant

 

system,

 

please

 

make

 

sure

 

the

 

radiator

 

‘s

 

discharge

 

valve

 

and

 

the

 

engine’s

 

discharge

 

valve

 

are

 

tightly

 

closed.

 

◆

Add

 

the

 

coolant

 

to

 

the

 

system

 

in

 

a

 

proper

 

speed

 

so

 

that

 

to

 

avoid

 

air

 

cock

 

being

 

formed

 

in

 

the

 

system.

 

◆

Air

 

shall

 

be

 

discharged

 

through

 

the

 

adding

 

hole

 

or

 

the

 

discharge

 

valve

 

in

 

the

 

engine

 

body.

 

If

 

the

 

cooling

 

system

 

is

 

furnished

 

with

 

heater,

 

the

 

control

 

valve

 

for

 

the

 

heater

 

shall

 

be

 

opened.

 

Ensure

 

ventilation

 

of

 

the

 

unit

 

when

 

adding

 

the

 

coolant.

 

 

Note:

   

The

 

air

 

discharge

 

valve

 

in

 

the

 

engine

 

body

 

shall

 

be

 

located

 

in

 

the

 

top

 

point

 

of

 

the

 

water

 

path

 

or

 

near

 

the

 

thermostat

 

or

 

water

 

temperature

 

sensor,

 

or

 

you

 

can

 

slightly

 

loose

 

the

 

water

 

temperature

 

sensor

 

and

 

re

‐

tighten

 

it

 

when

 

you

 

see

 

coolant

 

run

 

out

 

from

 

it

 

so

 

that

 

to

 

discharge

 

the

 

air.

 

 

◆

When

 

adding

 

the

 

coolant,

 

the

 

surface

 

of

 

liquid

 

shall

 

reach

 

to

 

the

 

level

 

that

 

is

 

5

 

centimeters

 

below

 

the

 

radiator’s

 

welded

 

surface

 

(or

 

shall

 

reach

 

the

 

level

 

indicating

 

Line).

 

Be

 

sure

 

that

 

the

 

generator

 

set

 

has

 

stopped

 

and

 

become

 

fully

 

cooled

 

before

 

adding

 

Coolant.

 

Before

 

the

 

system

 

is

 

capable

 

of

 

ventilation

 

and

 

the

 

liquid

 

is

 

added

 

to

 

the

 

required

 

level,

 

please

 

don’t

 

start

 

the

 

generator

 

set.

 

After

 

the

 

coolant

 

being

 

fed,

 

please

 

start

 

and

 

pre

‐

heat

 

the

 

generator

 

set,

 

and

 

at

 

the

 

same

 

time

 

check

 

the

 

liquid

 

level

 

and

 

add

 

coolant

 

if

 

needed.

 

The

 

coolant

 

which

 

needs

 

to

 

be

 

added

 

to

 

the

 

radiator

 

shall

 

be

 

of

 

the

 

same

 

specification

 

as

 

that

 

existing

 

in

 

the

 

radiator.

 

 

◆

For

 

some

 

generator

 

sets

 

installed

 

with

 

coolant

 

filter,

 

please

 

open

 

the

 

filter’s

 

valve

 

before

 

put

 

into

 

use.

 

2.7

 

Lubricant

 

system

 

Lubricant

 

system

 

is

 

composed

 

of

 

oil

 

pan,

 

oil

 

pump,

 

strainer,

 

oil

 

pipe,

 

oil

 

cooling

 

unit,

 

oil

 

filter

 

unit,

 

and

 

the

 

oil

 

path

 

inside

 

of

 

the

 

engine

 

and

 

all

 

kinds

 

of

 

lubricant

 

parts

 

which

 

are

 

in

 

relative

 

motion

 

etc.

   

The

 

main

 

purpose

 

of

 

the

 

lubricant

 

system

 

is

 

to

 

provide

 

sustained

 

tempered

 

oil

 

film

 

between

 

the

 

parts

 

which

 

are

 

in

 

motion

 

so

 

that

 

to

 

reduce

 

friction

 

and

 

wear,

 

and

 

draws

 

off

 

part

 

of

 

the

 

heat

 

absorbed

 

by

 

the

 

parts,

 

bath

 

mechanical

 

part,

 

improve

 

sealing

 

effect

 

and

 

prevent

 

rust

 

from

 

each

 

part’s

 

surface.

 

Users

 

can

 

determine

 

the

 

model

 

of

 

lubricant

 

according

 

to

 

the

 

specific

 

working

 

environment

 

and

 

conditions.

 

For

 

the

 

first

 

time

 

lubricant,

 

normally

 

users

 

shall

 

change

 

it

 

within

 

100

 

hours

 

upon

 

and

 

from

 

the

 

time

 

when

 

the

 

generator

 

set

 

first

 

started.

 

(

details

 

refer

 

to

 

engine

 

maintenance

 

manual

)

 

 

Note:

 

The

 

critical

 

point

 

is

 

to

 

use

 

qualified

 

lubricant

 

oil

 

which

 

is

 

with

 

proper

 

viscosity

 

and

 

conform

 

to

 

the

 

engine’s

 

requirement,

 

and

 

periodically

 

change

 

the

 

lubricant

 

oil

 

and

 

oil

 

filter

 

so

 

that

 

to

 

ensure

 

the

 

generator

 

set’s

 

normal

 

working.

 

The

 

malfunctions

 

caused

 

by

 

wrong

 

model

 

of

 

lubricant

 

oil

 

with

 

low

 

quality

 

or

 

long

 

time

 

no

 

change

 

of

 

lubricant

 

oil,

 

or

 

oil

 

filter

 

do

 

not

 

belong

 

to

 

the

 

scope

 

of

 

warranty.

   

 

We

 

recommend

 

that

 

high

 

quality

 

multi

 

grade

 

SAE

 

15W/40

 

high

 

service

 

engine

 

oil

 

in

 

diesel

 

engines

 

are

 

used.

 

At

 

ambient

 

temperatures

 

above

  ‐

15

 

degree

 

Celsius

 

is

 

15W40.

 

The

 

minimum

 

API

 

oil

 

quality

 

levels

 

recommended

 

for

 

use

 

is

 

CH

 

/

 

CI

‐

4,

 

CH

 

or

 

CI

‐

4

 

can

 

be

 

used

 

in

 

areas

 

where

 

CF4

 

oil

 

is

 

not

 

yet

 

available,

 

but

 

the

 

oil

 

interval

 

must

 

be

 

reduced

 

API

 

CA,

 

CB,

 

CC,

 

CD,

 

CE,

 

CG4

 

categories

 

not

 

recommended,

 

do

 

not

 

use.

 

 

 
 

2.8

 

Fuel

 

system

 

Our

 

generator

 

sets

 

requires

 

the

 

fuel

  ‐ 

diesel

 

shall

 

be

 

clean,

 

without

 

air

 

and

 

water

 

and

 

with

 

proper

 

pressure,

 

of

 

which

 

all

 

kinds

 

of

 

parameters

 

such

 

as

 

sulphur

 

content

 

etc.

 

shall

 

meet

 

national

 

standards,

 

and

 

end

 

use

 

temperature

 

grade

 

meet

 

the

 

requirement

 

of

 

customer’s

 

working

 

environment.

 

Generally

 

generator

 

set’s

 

fuel

 

system

 

includes

 

two

 

parts,

 

that

 

is,

 

engine’s

 

fuel

 

system

 

and

 

external

 

fuel

 

system.

 

HYUNDAI

 

is

 

only

 

responsible

 

for

 

installation

 

of

 

the

 

external

 

fuel

 

system

 

which

 

includes

 

fuel

 

tank

 

and

 

connecting

 

fuel

 

pipes

 

etc.

 

2.8.1

 

Fuel

 

Recommendations