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User manual 

10 

 

below

 

10

 

meters,

 

this

 

fuel

 

inlet

 

pipe’s

 

inside

 

diameter

 

shall

 

be

 

at

 

least

 

20%

 

bigger

 

than

 

that

 

of

 

the

 

hose

 

installed

 

in

 

this

 

engine.

 

Fuel

 

return

 

pipe

 

shall

 

be

 

connected

 

to

 

the

 

top

 

of

 

fuel

 

tank.

 

Don’t

 

directly

 

connect

 

it

 

to

 

fuel

 

inlet

 

pipe.

 

 

 

 

2.7.3

 

Fuel

 

consumption

 

The

 

content

 

of

 

diesel

 

plays

 

a

 

very

 

critical

 

role

 

in

 

diesel

 

engine’s

 

performance,

 

life

 

expectancy

 

and

 

the

 

content

 

of

 

discharged

 

material.

 

In

 

order

 

to

 

achieve

 

the

 

rated

 

power,

 

fuel

 

economy

 

and

 

specified

 

emission

 

standard,

 

only

 

the

 

fuel

 

which

 

refer

 

to

 

international

 

standard

 

or

 

national

 

standard

 

can

 

be

 

used.

 

The

 

parameters

 

of

 

diesel

 

fuel

 

include

 

low

 

temperature

 

feature,

 

sulphur

 

content,

 

specific

 

gravity,

 

water

 

content

 

and

 

foreign

 

material

 

content

 

shall

 

be

 

the

 

first

 

priority

 

when

 

user

 

need

 

to

 

choose

 

the

 

quality

 

of

 

the

 

fuel.

 

Different

 

quality

 

of

 

fuel

 

will

 

directly

 

affect

 

diesel

 

generator

 

set’s

 

start,

 

lubricating,

 

output

 

power,

 

discharge,

 

and

 

fuel

 

filter

 

change

 

cycle

 

etc.

 

Specific

 

requirement

 

for

 

fuel

 

please

 

refer

 

to

 

engine

 

operation

 

manual

 

which

 

attached

 

with

 

the

 

generator

 

set.

 

 

Warning:

 

!

 

When

 

you

 

intend

 

to

 

add

 

fuel

 

into

 

the

 

fuel

 

tank,

 

please

 

make

 

sure

 

the

 

generator

 

set

 

has

 

been

 

stopped.

 

Only

 

after

 

the

 

added

 

fuel

 

become

 

static

 

for

 

some

 

time,

 

this

 

generator

 

set

 

can

 

be

 

started

 

again.

 

This

 

way

 

to

 

avoid

 

the

 

foreign

 

material

 

in

 

the

 

diesel

 

fuel

 

being

 

sucked

 

to

 

fuel

 

supply

 

hose,

 

which

 

will

 

cause

 

fuel

 

filter

 

stuck

 

and

 

fail

 

to

 

supply

 

engine

 

with

 

sufficient

 

fuel,

 

and

 

in

 

turn

 

decrease

 

the

 

output

 

power.

 

!

 

The

 

malfunction

 

caused

 

by

 

bad

 

quality

 

of

 

fuel

 

does

 

not

 

belong

 

to

 

the

 

scope

 

of

 

warranty.

 

 

2.8

 

Control

 

system

 

Our

 

diesel

 

generator

 

sets

 

has

 

been

 

furnished

 

with

 

control

 

panel.

 

All

 

of

 

the

 

control

 

panels

 

choose

 

imported

 

digital

 

meter

 

as

 

the

 

core

 

of

 

control

 

system

 

for

 

the

 

generator

 

sets.

 

Digital

 

control

 

panel:

 

the

 

generator

 

set

 

can

 

be

 

controlled

 

locally

 

by

 

manual,

 

and

 

also

 

can

 

be

 

started

 

or

 

stopped

 

by

 

remote

 

control

 

(controlled

 

by

 

external

 

signal

 

line)

 

users

 

are

 

required

 

to

 

correctly

 

connect

 

the

 

signal

 

line

 

to

 

this

 

control

 

panel.(details

 

see

 

the

 

control

 

panel

 

operation

 

manual)

 

Automatic

 

transfer

 

panel

 

(optional):

 

is

 

the

 

automatic

 

transfer

 

switch

 

for

 

transfer

 

between

 

generator

 

set

 

and

 

mains.(details

 

refer

 

to

 

control

 

panel

 

operation

 

manual)

 

 

 

2.9

 

Battery

 

Our

 

generator

 

set

 

standard

 

configuration

 

provides

 

start

 

battery

 

as

 

accessory

 

parts.

 

According

 

to

 

user’s

 

different

 

requirements,

 

our

 

company

 

can

 

provide

 

two

 

types

 

of

 

batteries,

 

that

 

is

 

high

 

efficient

 

plumbous

 

acid

 

battery

 

and

 

maintenance

 

free

 

battery.

 

If

 

maintenance

 

free

 

battery

 

is

 

used,

 

users

 

only

 

need

 

to

 

connect

 

cables

 

for

 

the

 

battery.

 

If

 

plumbous

 

acid

 

battery

 

is

 

used,

 

before

 

being

 

used,

 

users

 

need

 

to

 

use

 

standard

 

battery

 

to

 

electrolyze

 

primary

 

liquid.

 

Untighten

 

the

 

battery

 

cover,

 

slowly

 

pour

 

electrolyte

 

into

 

the

 

battery

 

until

 

the

 

electrolyte

 

level

 

reach

 

the

 

indicating

 

line

 

in

 

the

 

internal

 

polar

 

plates(not

 

allow

 

to

 

exceed

 

this

 

line),

 

then

 

take

 

off

 

the

 

lable

 

from

 

the

 

battery

 

cover’s

 

air

 

hole

 

and

 

close

 

the

 

cover.

 

After

 

the

 

electrolyte

 

being

 

added,

 

please

 

don’t

 

use

 

it

 

immediately,

 

keep

 

the

 

battery

 

in

 

static

 

status

 

for

 

thirty

 

to

 

sixty

 

minutes.

 

In

 

low

 

temperature

 

environment,

 

this

 

time

 

period

 

need

 

to

 

be

 

extended

 

(use

 

battery

 

charger

 

to

 

charge

 

battery

 

when

 

necessary)

 

Users

 

can

 

use

 

the

 

standard

 

connecting

 

cable

 

attached

 

with

 

the

 

generator

 

set,

 

the

 

red

 

color

 

shall

 

be

 

connected

 

to

 

positive

 

polar,

 

black

 

(or

 

blue)

 

to

 

negative

 

polar,

 

correctly

 

connect

 

to

 

the

 

generator

 

set’s

 

start

 

motor

 

.

 

Most

 

of

 

the

 

diesel

 

generator

 

sets’

 

cables

 

have

 

been

 

connected

 

to

 

the

 

engines

 

before

 

shipment.

   

 

The

 

energy

 

storage

 

capacity

 

of

 

the

 

start

 

battery

 

will

 

determine

 

if

 

the

 

diesel

 

engine

 

generator

 

set

 

can

 

smoothly

 

start

 

in

 

a

 

specified

 

period.

 

During

 

the

 

process

 

of

 

generator

 

sets

 

running,

 

the

 

charging

 

alternator

 

installed

 

in

 

the

 

engine

 

will

 

continuously

 

charge

 

battery

 

to

 

start

 

battery.

 

 

Warning:

 

!

 

Please

 

ensure

 

the

 

connection

 

for

 

positive

 

and

 

negative

 

polar

 

is

 

correct.

 

Wrong

 

connection

 

will

 

cause

 

malfunction!

 

(Wrong

 

connection

 

will

 

surely

 

cause

 

damage

 

to

 

the

 

charging

 

alternator)

 

!

 

When

 

generator

 

set

 

is

 

running,

 

battery

 

cables

 

are

 

not

 

allowed

 

to

 

be

 

cut

 

down!

 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

Page 47: ......

Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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