Hyundai DHY11KSE, User Manual

 

User manual 

13 

 

malfunction

 

or

 

power

 

distribution

 

malfunction.

 

Please

 

press

 

down

 

the

 

emergency

 

stop

 

on

 

the

 

control

 

panel,

 

so

 

that

 

to

 

immediately

 

shut

 

down

 

the

 

generator

 

set.

 

Under

 

normal

 

condition,

 

please

 

do

 

not

 

use

 

emergency

 

stop

 

to

 

stop

 

the

 

generator

 

set.

 

3.2.6

 

Normal

 

stop

 

the

 

generator

 

set

 

Before

 

stop

 

the

 

generator

 

set

 

under

 

normal

 

condition,

 

first

 

separate

 

the

 

load

 

from

 

this

 

generator

 

set,

 

then

 

run

 

the

 

generator

 

set

 

with

 

no

 

load

 

for

 

a

 

certain

 

period

 

of

 

time(3

 

to

 

5

 

minutes),

 

so

 

that

 

to

 

make

 

sure

 

the

 

generator

 

set

 

become

 

fully

 

cooled,

 

after

 

that

 

the

 

generator

 

set

 

can

 

be

 

stopped.

 

(Please

 

do

 

not

 

make

 

cooling

 

running

 

under

 

idle

 

speed)

 

For

 

some

 

generator

 

sets

 

which

 

have

 

been

 

installed

 

with

 

stop

 

solenoid,

 

it

 

is

 

impossible

 

to

 

stop

 

the

 

generator

 

set

 

by

 

cutting

 

off

 

the

 

key

 

switch

 

on

 

the

 

control

 

panel.

 

Correct

 

operation

 

is:

 

to

 

press

 

the

 

stop

 

button

 

when

 

the

 

power

 

of

 

the

 

control

 

panel

 

being

 

resumed,

 

only

 

in

 

this

 

way

 

you

 

can

 

stop

 

the

 

generator

 

set.(press

 

the

 

stop

 

button

 

until

 

the

 

generator

 

set

 

fully

 

stop

 

running)

 

3.3

 

After

 

Running

 

After

 

the

 

generator

 

set

 

stop

 

running,

 

it

 

is

 

necessary

 

to

 

carry

 

on

 

following

 

jobs:

 

◆

To

 

check

 

if

 

the

 

generator

 

set

 

has

 

“three

 

leakage”

 

(lubricant,

 

fuel,

 

anti

‐

freeze

 

leakage)

 

◆

Shut

 

down

 

fuel

 

valve

 

◆

Shut

 

down

 

air

 

inlet

 

and

 

air

 

exhaust

 

facility

 

in

 

the

 

generator

 

set’s

 

working

 

room(when

 

necessary)

 

◆

Shut

 

down

 

the

 

generator

 

set’s

 

output

 

air

 

switch

 

◆

Shut

 

down

 

the

 

power

 

key

 

switch

 

on

 

the

 

control

 

panel,

 

take

 

out

 

the

 

key

 

and

 

keep

 

it

 

in

 

good

 

condition

 

(when

 

necessary)

 

When

 

the

 

generator

 

set

 

need

 

to

 

be

 

shut

 

down

 

for

 

a

 

long

 

time

 

or

 

is

 

under

 

maintenance,

 

please

 

dis

‐

connect

 

the

 

start

 

battery’s

 

negative

 

polar

 

cable,

 

and

 

fully

 

discharge

 

the

 

fuel

 

and

 

anti

‐

freeze

 

liquid

 

when

 

necessary.

 

For

 

the

 

self

‐

start

 

generator

 

set,

 

some

 

of

 

the

 

above

 

terms

 

are

 

not

 

applicable.

 

After

 

the

 

self

‐

start

 

generator

 

set

 

stops,

 

please

 

keep

 

it

 

in

 

the

 

same

 

status

 

as

 

that

 

of

 

pre

‐

start

 

(ready

 

to

 

start),

 

so

 

that

 

it

 

can

 

start

 

at

 

any

 

time

 

under

 

emergency

 

cases.

 

 

3.4

 

Record

 

for

 

running

 

For

 

each

 

running

 

operation,

 

user

 

shall

 

make

 

record.

 

Running

 

record

 

has

 

various

 

forms.

 

The

 

basic

 

content

 

shall

 

cover:

 

the

 

time

 

period

 

for

 

this

 

running,

 

accumulated

 

running

 

time

 

for

 

this

 

generator

 

set,

 

value

 

of

 

engine’s

 

oil

 

pressure

 

gauge,

 

temperature

 

meter,

 

output

 

voltage,

 

frequency,

 

maximum

 

power(current)

 

etc.

 

and

 

the

 

running

 

situation,

 

and

 

if

 

there

 

is

 

any

 

malfunction

 

warning

 

/

 

generator

 

set

 

shut

 

down

 

etc.

 

                 

Only

 

when

 

the

 

correct

 

and

 

complete

 

record

 

for

 

running

 

(maintenance)

 

has

 

been

 

kept

 

very

 

well,

 

the

 

user

 

can

 

get

 

correct

 

and

 

excellent

 

after

 

sales

 

(warranty)

 

service.

 

3.5

 

Matters

 

need

 

attention

 

Warning:

 

!

 

When

 

engine’s

 

temperature

 

is

 

very

 

low,

 

the

 

time

 

period

 

for

 

idle

 

speed

 

shall

 

be

 

properly

 

extended.

 

However,

 

when

 

the

 

generator

 

set

 

become

 

warm,

 

it

 

is

 

not

 

allowed

 

to

 

run

 

the

 

generator

 

set

 

with

 

idle

 

speed

 

for

 

a

 

long

 

time,

 

it

 

is

 

not

 

allowed

 

to

 

continuously

 

run

 

the

 

generator

 

set

 

under

 

empty

 

or

 

small

 

load.

 

Such

 

kind

 

of

 

operation

 

will

 

cause

 

server

 

carbon

 

deposition

 

and

 

oil

 

leakage

 

in

 

engine’s

 

turbo

‐

charger

 

and

 

exhaust

 

system.

 

!

 

It

 

is

 

not

 

allowed

 

to

 

run

 

the

 

generator

 

set

 

with

 

overload

 

in

 

long

 

time

 

period,

 

otherwise

 

malfunction

 

will

 

occur,

 

which

 

will

 

decrease

 

the

 

generator

 

set’s

 

life

 

expectancy.

   

   

!

 

It

 

is

 

forbidden

 

to

 

detach

 

or

 

change

 

the

 

components

 

of

 

the

 

generator

 

set

 

when

 

it

 

is

 

running.

         

!

 

The

 

coolant

 

which

 

is

 

going

 

to

 

be

 

added

 

need

 

to

 

be

 

the

 

same

 

specification

 

as

 

that

 

of

 

the

 

original

 

cooling

 

system.

 

When

 

open

 

the

 

cover

 

of

 

water

 

adding

 

hole,

 

please

 

pay

 

attention

 

to

 

the

 

temperature

 

and

 

avoid

 

the

 

steam

 

or

 

high

 

temperature

 

coolant

 

burst

 

forth

 

to

 

hurt

 

people.

   

!

 

When

 

discharge

 

the

 

high

 

temperature

 

lubricant

 

oil,

 

please

 

avoid

 

being

 

burnt.

   

!

 

The

 

fuel

 

being

 

used

 

shall

 

be

 

conform

 

to

 

national

 

standard,

 

otherwise

 

it

 

will

 

cause

 

malfunction

 

of

 

the

 

engine’s

 

fuel

 

pump

 

or

 

fuel

 

injector.

   

 

!

 

For

 

the

 

engines

 

installed

 

with

 

turbo

‐

charger,

 

it

 

is

 

suggested

 

not

 

to

 

add

 

50%

 

or

 

above

 

instant

 

load

 

to

 

the

 

generator

 

set.

 

Otherwise

 

this

 

will

 

cause

 

relatively

 

big

 

stall

 

to

 

the

 

generator

 

set.

 

!

 

For

 

the

 

large

 

electricity

 

consumption

 

equipment,

 

it

 

is

 

suggested

 

that

 

the

 

users

 

need

 

to

 

use

 

methods

 

such

 

as

 

voltage

 

decrease

 

and

 

frequency

 

change

 

etc.

 

to

 

control

 

the

 

start,

 

so

 

that

 

to

 

reduce

 

big

 

impact

 

on

 

the

 

generator

 

set

 

when

 

the

 

facility

 

start.

 

!

 

Backup

 

generator

 

sets

 

or

 

the

 

generator

 

sets

 

which

 

haven’t

 

been

 

run

 

for

 

a

 

long

 

time,

 

it

 

is

 

suggested

 

that

 

these

 

kinds

 

of

 

generator

 

sets

 

shall

 

be

 

run

 

to

 

working

 

temperature

 

at

 

least

 

one

 

time

 

a

 

month.

 

These

 

kinds

 

of

 

generator

 

sets

 

need

 

to

 

be

 

continuously

 

run

 

with

 

full

 

load

 

for

 

4

 

hours

 

at

 

least

 

one

 

time

 

per

 

year.

 

!

 

For

 

the

 

generator

 

sets

 

which

 

are

 

connected

 

in

 

parallel

 

and

 

controlled

 

by

 

manual,

 

operators

 

must

 

make

 

sure

 

they

 

are

 

running

 

synchronously(same

 

frequency,

 

same

 

phase

‐

sequence,

 

same

 

phase,

 

and

 

same

 

voltage)

 

before

 

switch

 

on,

 

and

 

must

 

switch

 

off

 

before

 

trying

 

to

 

stop

 

the

 

generator

 

sets

 

group.