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User manual 

14 

 

During

 

the

 

generator

 

sets

 

group

 

running,

 

please

 

keep

 

watching

 

to

 

avoid

 

the

 

generator

 

sets

 

group

 

stop

 

running

 

because

 

of

 

individual

 

generator

 

set’s

 

malfunction.

   

 
 

3.6

 

Operation

 

for

 

control

 

system

 

3.6.1

 

Generator

 

control

 

panel

 

operation

 

Our

 

generator

 

set

 

standard

 

supply

 

two

 

different

 

control

 

module:

 

one

 

is

 

single

 

generator

 

with

 

remote

 

start

 

function,

 

the

 

other

 

is

 

single

 

generator

 

with

 

Automatic

 

Mains

 

Failture

 

(with

 

ATS

 

panel)

 

.

 

Start

up

 

generator

 

1)

 

Set

 

every

 

circuit

 

breaker

 

and

 

switch

 

of

 

loads

 

to

OFF

 

position.

 

2)

 

Turn

 

the

 

Generator

 

set

 

Main

 

Circuit

 

Breaker

 

and

 

other

 

circuit

 

breakers

 

to

 

the

 

OFF

 

position.

 

3)

 

Connect

 

the

 

engine

 

battery

 

cable

 

with

 

battery.

 

4)

 

Turn

 

on

 

the

 

panel

 

power

 

switch

 

1S1

 

(

Ref.

 

Appendix

 

D

 

circuit

 

diagram)

 

to

 

the

 

start

 

position.

 

5)

 

Press

 

the

 

module

 

start

 

button.

 

6)

 

If

 

generator

 

set

 

assemble

 

pre

heater

 

(air

 

intake

 

or

 

water

 

pre

heater).

 

The

 

Pre

heat

 

engine

 

will

 

illuminate

 

on

 

module

 

LCD.

 

Preheating

 

time

 

varies

 

by

 

coolant

 

temperature.

 

Usually

 

water

 

pre

heater

 

completes

 

in

 

about

 

60

 

seconds,

 

air

 

intake

 

pre

heater

 

completes

 

10

 

seconds.

 

After

 

preheating

 

the

 

LCD

 

puts

 

out

 

and

 

the

 

engine

 

begins

 

to

 

start.

 

It

 

will

 

attempt

 

to

 

start

 

again

 

about

 

5

 

seconds

 

later

 

if

 

the

 

engine

 

fails

 

to

 

start.

 

7)

 

After

 

the

 

engine

 

starts

 

successfully,

 

allow

 

the

 

engine

 

to

 

warm

 

up

 

for

 

about

 

5

 

minutes.

 

If

 

the

 

engine

 

could

 

not

 

fire

 

during

 

the

 

pre

set

 

number

 

of

 

attempts

 

to

 

start

 

(start

 

attempts

 

number:

 

3

 

times),

 

the

 

Alarm

 

LCD

 

would

 

flash.

 

If

 

you

 

need

 

to

 

restart,

 

wait

 

at

 

least

 

30

 

seconds

 

before

 

the

 

retry.

 

8)

 

Check

 

the

 

reading

 

of

 

Voltage

 

Meter

 

and

 

Frequency

 

Meter

 

by

 

operating

 

the

 

Voltmeter

 

Change

Over

 

Switch.

 

Once

 

the

 

generator

 

set

 

is

 

running

 

at

 

the

 

correct

 

voltage

 

and

 

frequency,

 

Turn

 

the

 

Generator

 

set

 

main

 

circuit

 

breaker

 

to

 

ON

.

 

9)

 

Turn

 

on

 

every

 

switch

 

or

 

circuit

 

breaker

 

of

 

loads

 

(from

 

heavy

 

to

 

light

 

load

 

in

 

sequence),

 

send

 

power

 

to

 

the

 

load

 

side.

 

Control

 

panel

 

introduction

 

 

 

NO

           

Model

       

1

             

start

 

panel

 

power

 

switch

 

2

             

battery

 

charger

 

switch

 

3

             

fuse

 

4

             

battery

 

charger

 

5

             

control

 

module

 

6

             

electric

 

governor

 

 

3.6.2

 

Generating

 

set

 

control

 

system

 

To

 

control

 

and

 

monitor

 

the

 

generating

 

set,

 

an

 

electronic

 

control

 

system

 

has

 

been

 

used.

 

P10/16

 

model

 

control

 

system

 

is

 

fitted

 

from

 

10

 

kVA

 

to

 

2000

 

KVA

 

single

 

generator

 

set

 

running

 

system.

 

P20/25

 

control

 

system

 

is

 

fitted

 

from

 

10

 

kVA

 

to

 

2000

 

kVA

 

transfer

 

with

 

mains

 

power.

 

Control

 

panel

 

provides

 

a

 

means

 

of

 

starting

 

and

 

stopping

 

the

 

generating

 

set,

 

monitoring

 

its

 

operation

 

and

 

output

 

and

 

automatically

 

shutting

 

down

 

the

 

set

 

in

 

the

 

event

 

of

 

critical

 

condition

 

arising

 

such

 

as

 

low

 

oil

 

pressure

 

or

 

high

 

engine

 

temperature.(DSE

 

Control

 

system

 

please

 

read

 

the

 

DSE

 

user’s

 

manual)

 

P20/25

 

control

 

system

 

module

 

introduction

 

 

Main

 

function

 

of

 

P20/25

 

The

 

control

 

system

 

of

 

diesel

 

generator

 

set

 

is

 

developed

 

through

 

the

 

use

 

of

 

model

 

AMF20/25

 

module,

 

a

 

special

 

diesel

 

controller,

 

made

 

by

 

Czech

 

COMAP

 

Company.

 

This

 

module

 

is

 

mainly

 

used

 

for

 

auto/manual

 

start

up,

 

protective

 

stop

 

and

 

manual/auto

 

switchover

 

the

 

generator

 

set

 

power

 

and

 

mains

 

power.

 

It

 

can

 

also

 

remote

 

Summary of Contents for DHY11KSE

Page 1: ...Diesel Generator User Manual...

Page 2: ......

Page 3: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 4: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 5: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 6: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 7: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 8: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 9: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 10: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 11: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 12: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 13: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 14: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 15: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 16: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 17: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 18: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 19: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 20: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 21: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 22: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 23: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 24: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 25: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 26: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 35: ...DHY10KE KSE DHY250KE KSE...

Page 36: ...DHY10KE KSE DHY250KE KSE...

Page 37: ...DHY10KE KSE DHY250KE KSE...

Page 38: ...DHY10KE KSE DHY250KE KSE...

Page 39: ...DHY10KE KSE DHY250KE KSE...

Page 40: ...DHY10KE KSE DHY250KE KSE...

Page 41: ...APPENDIX E 1...

Page 42: ...2...

Page 43: ...3...

Page 44: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 45: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 46: ...APPENDIX H...

Page 47: ......

Page 48: ...Licensed by Hyundai Corporation Korea For Inquiries Please Contact GRV POWER PRODUCTS S L Avda Alguema 8A 17771 Sta LLogaia Alguema Spain Tf 34 972 67 38 36 www hyundaipower es...

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