Hyundai DHY12500SE, User Manual

Page 1: ...DIESEL GENERATOR Model DHY12500SE User Manual ...

Page 2: ...Page 2 First issue 22nd November 2016 ...

Page 3: ...NCE 5 TROUBLESHOOTING 6 SPECIFICATIONS 7 WIRING DIAGRAM 8 STORAGE TRANSPORTATION 9 PART LOCATIONS 10 DECLARATIONS of CONFORMITY 11 RECYCLING PRODUCT DISPOSAL 12 CONTACT DETAILS 13 MANUAL UPDATES 14 WARRANTY 4 7 8 10 11 12 13 14 15 16 17 18 19 20 21 21 21 21 Page 3 First issue 22nd November 2016 ...

Page 4: ...d operate machine safely Appropriate Personal Protective Equipment PPE MUST be worn at all times when machine is in use or being repaired 1 2 Carbon monoxide 1 2 1 Carbon monoxide is a colourless and odourless gas Inhaling this gas can cause death as well as serious long term health problems such as brain damage 1 2 2 The symptoms of carbon monoxide poisoning can include but are not limited to the...

Page 5: ...rly marked container 1 5 Electrical safety 1 5 1 Electricity can kill NEVER work on LIVE ENERGISED equipment 1 5 2 Prior to carrying out any maintenance work you MUST Identify electrical isolation methods and isolate all electrical supplies 1 5 3 Prior to use and with all electrical supplies isolated You MUST check all electrical cables plugs and connections for the following 1 5 3 1 Are intact an...

Page 6: ...ssue death 1 7 2 Not all factors that lead to white finger disease are known but cold weather smoking and other diseases that affect blood vessels and blood circulation as well as large and long lasting impact of shocks are considered factors in the formation of white finger Note the following to reduce the risk the white finger and carpal tunnel syndrome 1 7 2 1 Wear gloves and keep your hands wa...

Page 7: ...9 8 You MUST clean up any fuel spillages before starting the generator 1 9 9 Make sure there are no naked flames cigarettes fires and sparks where the generator is re fuelled or fuel is stored 1 9 10 You MUST operate the unit on level stable ground The unit has locking wheels which should be applied to prevent the machine moving during operation 1 9 11 The exhaust and engine will be very HOT durin...

Page 8: ...cess door as viewed form control panel end 2 1 3 Pull the dipstick upwards out of the engine block wipe it clean then fully reinsert the dipstick remove it and check the level The oil should leave a mark between the lower and upper levels If the level is low you must top it up until it is closer to the upper level DO NOT overfill with oil Wipe up any excess oil 2 1 4 From empty the machine can hol...

Page 9: ...ecific duration required 2 2 2 There is simple fuel level gauge fitted to the fuel tank base 2 2 3 To access the fuel gauge and fuel cap open the right hand door as viewed for the control panel end 2 2 4 To fill with fuel undo the fuel filler cap and either fill or top up with fresh diesel 2 2 5 DO NOT over fill with fuel fill the fuel tank to the level indicated in picture below Clean up any fuel...

Page 10: ...ck that the battery is fully secured and that the connection are tight 2 3 2 To access the battery remove the battery cover which is located under the main control panel Undo the six retaining bolts and remove the cover The battery should be fully secured using the anchor bar and two long retaining bolts 2 3 3 The Red wire should be connected to the positive terminal and the Black wire to the nega...

Page 11: ...ol panel to self test Then press the Green start button the machine will go through a self start routine 3 3 AC application 3 3 1 Allow the machine to warm up for a minimum of five minutes 3 3 2 Connect the appliance to the correct AC socket either 32A outlet or the 63A outlet Then turn on the respective AC breaker 3 4 Stopping the generator Failure to carry out the following instructions can caus...

Page 12: ... or directly onto the land You should send your used oil to your local recycling centre It is best to drain the engine of all whilst the engine is still warm DO NOT attempt to drain HOT engine oil 4 2 1 Prepare a container to collect used oil and place it under the oil drain pipe 4 2 2 Undo the oil filler cap 4 2 3 Undo the nut of the end of the oil drain pipe and allow all of the used engine oil ...

Page 13: ...e air filter can be accessed from either side of the machine 4 3 2 Release the side clips of the air filter and gently slide the filter assembly away from the filter housing 4 3 3 Remove the fine foam filter and the two coarse filters Wash them in soapy water rinse with fresh water allow to fully dry before re fitting them Page 13 First issue 22nd November 2016 ...

Page 14: ...ion Piston ring worn or rings in wrong place Contact your dealer Valve clearance is in correct Bolts of cylinder head are not tighten Check fuel supply system Blocked fuel pipes Clear blockages or replace as required NO OUTPUT VOLATGE CAUSE REMEDY Check circuit breaker Circuit breaker not switched ON Turn circuit breaker to ON position Circuit breaker is faulty Replace the breaker Check AVR AVR is...

Page 15: ...HP 20 Starting method Electric Oil sump capacity L 2 25 GENERATOR Type Brushed AC single phase Frequency hz 50 Voltage v 230 Rated output KW 10 Max output KW 11 Power factor 1 Fuel tank capacity L 60 Fuel consumption g kw h 350 Net weight kg 295 Overall size L x W x H mm 1175 x 695x925 Page 15 First issue 22nd November 2016 ...

Page 16: ...7 WIRING DIAGRAM Page 16 First issue 22nd November 2016 ...

Page 17: ...d before storing the machine Failure to do so will result in the diesel fuel clogging up the fuel system which would be costly to rectify and would not be covered under warranty 8 4 Storage area 8 4 1 The storage area 8 4 1 1 Should be dry free of damp and have adequate ventilation 8 4 1 2 Should be free of all sources of heat such as boilers heaters etc 8 4 1 3 Should be free of all sources of ig...

Page 18: ...s 1 15 Battery 1 4 Front cover 1 16 Inner cover 1 5 Left door 1 17 Air cover 1 6 Upper plate 1 18 Back cover 1 7 Rubber cover 1 19 Bottom seat 1 8 Alternator mounting board 1 20 Fuel tank 1 9 Alternator 1 21 Wheel 2 10 Exhaust heater insulation 1 22 Locking wheels 2 11 Exhaust assembly 1 1 23 Locking door 1 12 Engine 1 24 Right door 1 Page 18 First issue 22nd November 2016 ...

Page 19: ...9 2 Control panel layout Page 19 First issue 22nd November 2016 ...

Page 20: ... these Hyundai products conform to the following CE Directives 2006 42 EC Machinery Directive 2004 108 EC EMC Directive 2000 14 EC Noise Emissions Directive 97 68 EC NRMM Emissions Directive 2006 95 EC Low Voltage Directive Page 20 First issue 22nd November 2016 ...

Page 21: ...he following symbol means that you should Reduce Reuse Recycle 11 7 We are a Member of the VALPAK National Compliance scheme and our registration number is RM08660 11 8 For further information about disposal please contact your Local Authority 11 9 You can also get more advice and guidance about recycling at the following website http www recycle more co uk 11 10 Should you pass this product onto ...

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Page 24: ...www hyundaipowerequipment co uk GENPOWER LTD Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerequipment co uk ...