Hyundai DHY22KSEm, Operation And Maintenance Manual

Safety

 

and

 

Warning

 

Before

 

operation

 

and

 

maintenance

 

for

 

the

 

generator

 

sets,

 

please

 

read

 

carefully

 

about

 

this

 

manual

 

and

 

make

 

sure

 

a

 

good

 

understanding

 

of

 

this

 

operation

 

manual

 

and

 

other

 

documents

 

which

 

attached

 

with

 

the

 

engine.

 

Correct

 

installation

 

of

 

the

 

generator

 

set

 

is

 

the

 

precondition

 

of

 

normal

 

operation.

 

Qualified

 

spare

 

parts

 

shall

 

be

 

used

 

for

 

maintenance

 

to

 

ensure

 

good

 

running

 

condition

 

and

 

long

 

life

 

expectancy

 

of

 

the

 

generator

 

sets.

 

The

 

generator

 

set

 

shall

 

be

 

operated

 

only

 

by

 

the

 

staffs

 

who

 

have

 

received

 

training

 

on

 

the

 

operation

 

and

 

the

 

repair

 

shall

 

be

 

made

 

by

 

the

 

authorized

 

staffs.

 

Operator

 

and

 

maintenance

 

staff

 

shall

 

be

 

clear

 

about

 

safety

 

and

 

preventive

 

actions

 

and

 

operation

 

maintenance

 

procedure.

 

The

 

generator

 

sets

 

can

 

only

 

be

 

started

 

under

 

safety

 

conditions.

 

Please

 

do

 

not

 

start

 

the

 

generator

 

sets

 

when

 

any

 

abnormal

 

condition

 

has

 

been

 

found

 

so

 

that

 

to

 

avoid

 

accidents.

 

When

 

clean,

 

maintain

 

and

 

repair

 

the

 

generator

 

sets,

 

please

 

shut

 

down

 

the

 

generator

 

set

 

and

 

cut

 

off

 

the

 

connection

 

of

 

negative

 

polar

 

of

 

the

 

battery

 

or

 

dismantle

 

battery

 

connecting

 

cable,

 

and

 

place

 

warning

 

label

 

at

 

the

 

relative

 

place

 

so

 

that

 

to

 

avoid

 

accident.

 

The

 

exhaust

 

air

 

discharged

 

from

 

engine

 

is

 

harmful

 

for

 

people’s

 

health.

 

All

 

of

 

the

 

generator

 

sets

 

installed

 

indoors

 

shall

 

discharge

 

the

 

exhaust

 

gas

 

to

 

outside

 

doors.

 

During

 

the

 

period

 

of

 

generator

 

set

 

running,

 

the

 

exhaust

 

pipe

 

and

 

silencer

 

will

 

generate

 

high

 

temperature.

 

Therefore

 

when

 

the

 

generator

 

set

 

is

 

installed,

 

these

 

parts

 

need

 

to

 

be

 

covered

 

with

 

insulation

 

materials

 

and

 

be

 

kept

 

far

 

away

 

from

 

inflammable

 

materials.

 

Please

 

ensure

 

good

 

ventilation

 

and

 

organized

 

environment

 

for

 

the

 

generator

 

set’s

 

installation

 

room.

 

Please

 

do

 

not

 

place

 

inflammable

 

materials

 

and

 

explosives

 

(liquid)

 

near

 

the

 

engine.

 

Smoking,

 

spark

 

over,

 

and

 

other

 

fire

 

lighting

 

behaviors

 

are

 

not

 

allowed

 

in

 

the

 

area

 

which

 

is

 

close

 

to

 

the

 

battery

 

and

 

fuel

 

because

 

the

 

mixture

 

of

 

volatilization

 

from

 

fuel

 

and

 

hydrogen

 

generated

 

by

 

battery

 

charging

 

process

 

will

 

cause

 

explosion

 

when

 

it

 

meets

 

sparkle

 

or

 

naked

 

flame.

 

The

 

generator

 

set

 

installation

 

room

 

shall

 

be

 

facilitated

 

with

 

BC

 

and

 

ABC

 

fire

 

extinguisher,

 

and

 

operators

 

shall

 

be

 

familiar

 

with

 

the

 

knowledge

 

on

 

how

 

to

 

use

 

it.

 

When

 

fan

 

protection

 

cover

 

or

 

other

 

protection

 

cover

 

has

 

been

 

detached,

 

please

 

do

 

not

 

try

 

to

 

start

 

the

 

generator

 

set;

   

and

 

when

 

the

 

generator

 

set

 

has

 

to

 

be

 

started,

   

please

 

don’t

 

put

 

your

 

hand

 

in

 

the

 

area

 

where

 

the

 

protection

 

cover

 

is

 

missing

 

or

 

make

 

repair

 

around

 

these

 

areas.

 

Please

 

keep

 

your

 

palm,

 

arm,

 

long

 

hair,

 

jewelry

 

and

 

loose

 

clothes

 

far

 

away

 

from

 

belt

 

pulley,

 

belt

 

and

 

other

 

power

 

transmission

 

parts.

 

When

 

working

 

in

 

the

 

generator

 

set

 

installation

 

room,

 

please

 

ware

 

working

 

clothes,

 

gloves

 

and

 

hat.

 

After

 

the

 

generator

 

set

 

being

 

started,

 

please

 

don’t

 

try

 

to

 

open

 

the

 

cover

 

of

 

the

 

radiator

 

before

 

the

 

anti

‐

freeze

 

fully

 

cooled

 

down,

 

so

 

that

 

to

 

avoid

 

steam

 

(hot

 

water)

 

burst

 

forth

 

to

 

hurt

 

people.

 

Please

 

don’t

 

swallow

 

or

 

let

 

your

 

skin

 

contact

 

with

 

the

 

harmful

 

materials

 

such

 

as

 

fuel,

 

anti

‐

freeze,

 

lubricant

 

and

 

electrolyte.

 

When

 

you

 

skin

 

is

 

spattered

 

with

 

these

 

kinds

 

of

 

liquids,

 

please

 

use

 

plenty

 

of

 

water

 

to

 

rinse.

 

Long

 

time

 

stay

 

in

 

high

 

noise

 

level

 

environment

 

will

 

cause

 

harm

 

to

 

your

 

hearing.

 

If

 

you

 

have

 

to

 

work

 

around

 

the

 

generator

 

set

 

frequently,

 

you’d

 

better

 

ware

 

the

 

device

 

to

 

protect

 

your

 

ear.

 

When

 

the

 

generator

 

set

 

need

 

to

 

make

 

cable

 

connections

 

to

 

output

 

power,

 

the

 

operation

 

shall

 

conform

 

to

 

the

 

condition,

 

specification,

 

standard

 

related

 

to

 

power

 

distribution.

 

Qualified

 

cable

 

shall

 

be

 

used

 

to

 

make

 

power

 

distribution.

 

When

 

the

 

installation

 

of

 

generator

 

set

 

involves

 

with

 

welding,

 

please

 

do

 

not

 

connect

 

to

 

the

 

ground

 

circuit

 

or

 

make

 

grounding

 

through

 

generator

 

set

 

(engine)

 

so

 

that

 

to

 

avoid

 

the

 

big

 

current

 

generated

 

from

 

welding

 

operation

 

hurt

 

the

 

electric

 

appliance,

 

bearing

 

and

 

bearing

 

bush

 

etc.

 

inside

 

of

 

the

 

generator

 

set.

 

Please

 

ensure

 

the

 

safety

 

of

 

generator

 

set

 

and

 

reliable

 

grounding.