Hyundai DHY6000SE/LR, Manual Manual

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Page 2: ...2 Licensed by Hyundai Corporation Korea ...

Page 3: ...follow these warnings properly can result in property damage serious injury or death Read all labels and this user s manual before operating this generator Only operate this machine is well ventilated areas Exhaust gas contains poisonous carbon monoxide which can be deadly Always stop the engine before refuelling and then wait 5 minutes before re starting the machine Check for spilt fuel or leaks ...

Page 4: ... the engine body becomes very hot whilst the engine is running or just after running To prevent any burns do not touch these parts during these times 4 Electric Shocks Short Circuits To avoid electric shocks or short circuits do not touch the generator if your hands are wet This generator is not waterproof and should not be used in an area which is exposed to rain snow or water sprays The use of t...

Page 5: ...e up to 3 times the rated wattage to start Do not exceed the specified current limit of any socket Do not connect the generator to a household circuit of a house or building unless it is through a mains generator changeover switch ...

Page 6: ...n for Starting 7 4 Starting the Generator 10 5 Operating the Generator 11 6 Load 12 7 Stopping the Generator 13 8 Periodic Checks and Service 14 9 Long term Storage 17 10 Troubleshooting and Remedy 18 11 Wiring Diagram 19 12 Service Record 21 13 Notes 22 14 Declaration of Conformity 23 ...

Page 7: ...e AC V 115 230 230 400 Max Current AC V 45 2 22 6 7 5 9 0 Engine speed r min 3000 3000 Power Factor cosθ 1 0 0 8 Alternator Single bearing AVR alternator DC Output 12v 8 3A Run time 16 30 hour Sockets 1 x 16a 1 x 32a 115v 1 x 32A 230v Engine Model D420 Gross Weight kg 160 165 160165 Dimensions LxWxH mm 910 x 565 x 760 2 CONFIGURATION 2 1 Parts Names ...

Page 8: ... cap is securely closed after refuelling Take care not to spill fuel when refuelling If any fuel is spilled make sure the area is clean and dry before starting the engine 3 2 Check and Refill the Engine Oil Always check the engine oil level with the generator on a flat level surface before starting or refilling the machine If an insufficient amount of engine oil is used damage to the engine may re...

Page 9: ...0 hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases significantly This means that the generator life will be shortened 3 3 Service the air cleaner 1 Remove the air cleaner inspection cover 2 Screw off the wing nut and remove the air cleaner cover and t...

Page 10: ...he cabinet door for daily inspection Turn the lever counter clockwise and raise the door 2 Loosen the bolt of the air cleaner cover to check the air cleaner 3 6 Break in Period Operation The first 20 hours are the break in period of the engine For this reason it is important to follow the following instructions during this period Warm up the engine 5 minutes after the initial starting before apply...

Page 11: ... 3 Turn the starting key clockwise to the START position Remove your hand from the key as soon as the engine starts If the engine does not start after 10 seconds wait 15 seconds before trying again If it does not start after 3 attempts check that the fuel system is fully primed Running the starter motor for a long time will cause the battery to go flat and may damage the starter motor ...

Page 12: ... battery 3 If the battery voltage is too low it will require charging before use 4 Keep the battery in a cool dry place It is important to clean the battery every three months and charge every six months 5 OPERATING THE GENERATOR 1 Warm up the engine without load for around three minutes 2 Check that the oil alarm lamp is lit This ensures that the low oil warning system is working This generator f...

Page 13: ...ime to fully cool down Never refuel the fuel tank whilst the engine is still running 6 LOAD Do not start 2 or more appliances simultaneously start them one by one Do not use floodlights together with other appliances 6 1 230v AC Use 1 After switching ON the main breaker switch check the voltmeter reading The voltmeter should point to 230v 5 50Hz for single phase and 400v 5 for three phase generato...

Page 14: ...ery in a well ventilated area Before charging remove the cap from each cell of the battery and ensure the electolyte level is correct Stop charging if the electrolyte temperature exceeds 45 C 6 3 Electrical appliances particularly motor driven equipment will have a very high start up current The table below provides reference for connecting these appliances to the generator Type Wattage Typical Ap...

Page 15: ... stop the engine with the decompression lever Do not stop the generator when under load Serious damage to the alternator and the AVR may occur 8 PERIODIC CHECKS AND SERVICE Periodic checks and service are extremely important for keeping the engine in good condition and durable The chart below indicates what checks to make and when to make them Ensure the engine is off before performing any service...

Page 16: ...s Yes Replace if necessary Adjust clearance of intake exhaust valves Yes First Time Yes Grind intake exhaust valves Yes Replace piston rings Yes Check battery condition Yes Check carbon brushes and slip rings Yes If you need technical advice please contact us for assistance 8 1 Replace engine oil Remove the oil filler cap Remove the drain plug and drain the old oil while the engine is still warm T...

Page 17: ...ance 1 Adjust the clearance of the intake exhaust valves 2 Grind the intake exhaust valves 3 Replace the piston rings 4 Check injector nozzle All of these operations require special tools contact us for assistance Do not perform the injection nozzle test near an open fire or any other kind of fire The fuel spray may ignite Do not expose bare skin to the fuel spray the fuel may penetrate the skin a...

Page 18: ...ot smoke or allow flames or sparks near the battery especially during charging 8 8 Check the alternator carbon brushes and slip rings Check the generators carbon brushes and slip rings regularly Readjust if there is a poor contact or the brushes are worn 9 Long Term Storage If storing the generator for long periods of time make the following operations 1 Operate the engine for 10 minutes and then ...

Page 19: ...ified oil level should be to the upper level The injector is full of carbon Clean the injector The starter motor turns too slowly Check battery charge and 12v connections replace starter motor The battery is flat Charge it or replace it with a new one The generator is not producing power Main breaker switch has not been turned on Turn the main breaker switch to the ON position Alternator brushes w...

Page 20: ...20 11 Wiring Diagram ...

Page 21: ...21 12 Service Record Sheet Date Hours Maintenance undertaken Name ...

Page 22: ...22 13 Notes ...

Page 23: ...ollowing are not covered under warranty Damage caused by improper use dropping wrongly adjusting or failing to follow the operating and service requirements e g lack of lubrication Any parts replaced due to wear and tear will be chargeable Damage due to overloading under loading overheating poor quality fuel etc The following components are not covered under warranty AVR Air filter Oil filter Fuel...

Page 24: ...Licensed by Hyundai Corporation Korea ...