Hyundai H416, Operation And Maintenance Manual

Page 1: ...Hyundai H416 Powered Floor Scraper Rev 10 2016 OPERATIONS AND MAINTENANCE MANUAL ...

Page 2: ...3739 Oklahoma City Oklahoma 73128 Info tileremoval com TABLE OF CONTENTS SECTION I GENERAL DESCRIPTION SECTION II SPECIFICATIONS SECTION III SAFETY AND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V START UP AND BREAK IN SECTION VI MACHINE OPERATION SECTION VII PREVENTIVE MAINTAINANCE ...

Page 3: ...harpened blade conforming to the floor surface with the weight of the machine holding the blade firmly to the floor The weight does not allow the blade to lift or ride over well adhered surface coating material thus lifting off the floor covering material SECTION II SPECIFICATIONS Weight 4200 lbs Removable weight 2000 lbs Fuel capacity 33 lb liquid propane Hydraulic fluid capacity 15 gallons Optio...

Page 4: ...SECTION III SAFETY AND PRECAUTIONS ...

Page 5: ...is turned off 9 Be sure all electrical inspections or changes are done by a qualified electrician 10 Loose surface coating can cause dangerous footing Always be alert and careful 11 After replacing parts be sure all tools used are removed from the machine Be sure all bolts and nuts are tightened The loose connection of a rotating part could cause the part to fly off with explosive force causing se...

Page 6: ... flame is allowed while machinery is running or within 50 feet of the machine 23 Operator must be sober and not under the influence of drugs or medication and under full control of all bodily senses while operating this or any machinery 24 When transporting the TWISTER it is recommended to use a low bed tilt trailer This procedure insures the wheels do not leave a stable surface 25 All TWISTER ope...

Page 7: ...TS AND CONTROLS TOP VIEW OF CONTROL AREA Steering Joystick Forward Reverse Right Left Down Up Tilt Down Tilt Up Blade Positioning Joystick Ignition Switch Can tach gauge information center Hydraulic oil temperature Throttle Switch ...

Page 8: ...ch propane hose to liquid side of bottle by attaching to the handle valve Snug fit the female connector attached to hose and slowly turn valve on You should hear gas briefly enter the propane hose Immediately check for propane leaks with soapy water solution If leak persists after retightening the knurled female connector STOP turn off the bottle at valve and seek assistance from certified propane...

Page 9: ...he blade pitch 3 Throttle control is on the left side of the seat taking the unit from idle to 3200 RPM The most optimum speed is 2600 to 3000 RPM To change RPM of engine move throttle lever forward to increase engine RPM and backward to decrease engine RPM 4 To change scraping blades Lift blade to full UP position Place a block under blade bar assembly for safety purposes Stop engine Loosen the s...

Page 10: ...n retighten the Clamp Bolts with your wrench Lower the blade and resume scraping With a little practice you should be able to change the blades in 15 seconds Dull blades may be sharpened and reused many times Operators should lower the blade by pressing the left hand lever forward each time they get off the machine This safety practice eliminates possible bodily injury from running into the blade ...

Page 11: ... STEERING LINKAGES EVERY 100 HOUR MAINTENANCE in addition to 50 hr maintenance requirements 1 DRAIN AND REPLACE HYDRAULIC OIL AND FILTER 2 REPLACE ENGINE AIR FILTER 3 INSPECT ALL PROPANE FITTINGS AND HOSES FOR LEAKS USING SOAPY WATER 4 CHANGE ENGINE OIL AND FILTER WITH SAE 10W 30 IF OPERATING IN TEMPERATURES BELOW 32 DEGREES FAHRENHEIT USE 5W 30 SEE ZPP 416 OWNERS MANUAL FOR FURTHER ENGINE MAINTEN...

Page 12: ...IR FILTER ASSEMBLY DESCRIPTION QTY PART NUMBER End Cover 1 TWE 027 Retaining Nut 1 TWE 029 Housing 1 TWE 028 Mount Bracket 2 TWE 030 Complete Assembly 1 TWE 026 Air filter Element 1 TWE 033 Rain Bonnet 1 TWE 035 ...

Page 13: ...03 Boot clamp 1 TSJ 004 Pivot bracket 1 TSJ 005 rod end no stud 4 TSJ 006 4 way pivot 1 TSJ 007 rod end w stud 4 TSJ 008 linkage rod 2 TSJ 009 Shifter mount Plate 1 TSJ 010 Bearing Assembly 2 TSJ 011 5 16 rod end no stud 4 TSJ 012 Trunion linkage A 1 TSJ 013 TSJ 001 TSJ 002 TSJ 005 TSJ 006 TSJ 007 TSJ 008 TSJ 009 TSJ 010 TSJ 011 TSJ 012 TSJ 014 TSJ 013 TSJ 027B TSJ 027 ...

Page 14: ...t 1 TSJ 022 Crossover tube bushing 2 TSJ 023 Black Damper 2 TSJ 027 Ball stud for damper 4 TSJ 027B TWISTER HYDRAULIC FILTER ASSEMBLY DESCRIPTION QTY PART NUMBER Filter Cap Nut 1 TWH 021 Upper O Ring Seal 1 TWH 022 Lower O Ring Seal 1 TWH 023 Filter Element 1 TWH 024 Filter Housing 1 TWH 025 ...

Page 15: ...TWF 021 TWF 022 TWF 023 TWH 016 TWF 024 TWH 011 TWF 033 TWF 025 TWF 026 TWF 027 TWF 029 TWF 028 TWF 032 ...

Page 16: ...over Arm 1 TWF 023 Crossover Arm Pin 2 TWF 024 Blade bar Mount Plate 1 TWF 025 Blade Bar Bottom 24 1 TWF 026 Blade Bar Top 24 1 TWF 027 Blade Bar Top middle hold down bolts 2 TWF 028 Blade Bar Top clamp bolts 2 TWF 029 Blade Bar Bottom 8 1 TWF 030 Blade Bar Top 8 1 TWF 031 Blade Bar Mounting Bolts 13 x 2 2 TWF 032 Blade Bar Pivot Pins 2 TWF 033 Rear Weights 14 TWF 034 Side Rear Weights 14 TWF 035 ...

Page 17: ...006 POC Hydraulic Oil Heat Exchanger 1 TWH 007 E Joystick Valve 1 TWH 008 Handle Joystick Valve 1 TWH 008 H Cylinder Clevis for tilt or lift cylinder 1 TWH 009 Pin Lift Tilt Cylinder 6 TWH 011 Hydraulic Heat Exchanger fan 1 TWH 015 Twister Lift and Tilt Cylinder 3 TWH 016 Hydraulic Oil Thermostat Kit Emmige 1 TWH 017 E Cap Hydraulic Filler 1 TWH 020 Hydraulic Filter Housing 1 TWH 025 Hydraulic Hos...

Page 18: ...raulic Oil Temp Sender 1 TWE 007 Engine Light 1 TWE 014 Battery 1 TSG 003 Twister Hyundai 1 6L H416 Engine Parts DESCRIPTION QTY PART NUMBER Filter Engine Oil 1 Z416 001 Regulator Propane 1 Z416 002 Lock off Fuel Solenoid 1 Z416 004 Spark Plug 4 Z416 006 Plug wires 4 Z416 007 Water Pump 1 Z416 008 Gasket Water Pump 1 Z416 009 O2 Sensor 1 Z416 010 Starter 1 Z416 013 Ignition Coil 2 Z416 014 Belt 1 ...

Page 19: ...Twister Propane Parts DESCRIPTION QTY PART NUMBER Propane Tank 1 TWP 001 Propane Tank Mount 1 TWP 002 Propane Bulkhead 1 TWP 003 Propane Filter 1 TWP 004 Propane Hose Assembly 1 TWP 005 ...