Hyundai HB100, Manual

Page 1: ...ments 3 23 Group 4 Disassembly and Assembly 3 25 SECTION 4 BRAKE SYSTEM SECTION 4 BRAKE SYSTEM Group 1 Structure and Function 4 1 Group 2 Operational Checks and Troubleshooting 4 7 Group 3 Tests and Adjustments 4 11 SECTION 5 STEERING SYSTEM SECTION 5 STEERING SYSTEM Group 1 Structure and Function 5 1 Group 2 Operational Checks and Troubleshooting 5 8 Group 3 Tests and Adjustments 5 15 Group 4 Dis...

Page 2: ...N 7 ELECTRICAL SYSTEM SECTION 7 ELECTRICAL SYSTEM Group 1 Component Location 7 1 Group 2 Electrical Circuit 7 3 Group 3 Monitoring System 7 22 Group 4 Switches 7 27 Group 5 Electrical Component Specification 7 35 ...

Page 3: ...s not only to give an understanding of the structure but also serves as reference material for troubleshooting Operational checks and troubleshooting Operational checks and troubleshooting This group explains the system operational checks and troubleshooting charts correlating problem to remedy Tests and adjustments Tests and adjustments This group explains checks to be amide before and after perf...

Page 4: ...tributors Get the most up to date information before you start any work Filing method Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the page number Example 1 3 3 Section number 3 Power train system Consecutive page number for each section Additional pages Additional pages are indicated by a hyphen and number after t...

Page 5: ...l point one place to the left to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so multiply 2 165 inches by 10 move the decimal point one place to the right to return to the original value This gives 550 mm 21 65 inches 1 2 1 2 3 1 2 3 Millimeters to inches Millimeters to inches 1mm 0 03937 in ͽ 0 1 2 3 4 5 6 7...

Page 6: ...6 3 425 3 465 3 504 90 3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound Kilogram to Pound 1kg 2 2046lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25 26 46 28 66 30 86 33 07 35 27 37 48 39 68 41 89 20 44 09 46 30 48 50 50 71 51 91 55 12 57 32 59 5 61 73 63 93 30 66 14 68 34 70 55 72 75 74 96 77 16 79 37 81 57 83 78 85 98 40 88 18...

Page 7: ...2 455 22 719 22 983 23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 320 1 540 1 760 1 980 10 2 200 2 420 2 640 2 860 3 080 3 300 3 520 3 740 3 950 4 179 20 4 399 4 619 4 839 5 059 5 279 5 499 5 719 5 939 6 159 6 379 30 6 599 6 819 7 039 7 259 7 479 ...

Page 8: ... 8 622 0 629 3 636 5 643 7 90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 120 868 0 875 2 882 4 889 7 896 9 904 1 911 4 918 6 925 8 933 1 130 940 3 947 5 954 8 962 0 969 2 976 5 983 7 990 9 998 2 10005 4 140 1012 6 1019 9 1027 1 1034 3 1041 5 1048 8 1056 0...

Page 9: ...1266 90 1280 1294 1309 1323 1337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835 130 1849 2863 1877 1892 1906 1920 1934 1949 1963 1977 140 1991 2005 2020 2034 2048 2062 2077 2091 2105 2119 150 2134 2148 2162 2176 2190 2205 2219 2233 2247 2262 160 2276 2290 2304...

Page 10: ...31 0 32 2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 14 4 58 136 4 33 9 93 199 4 23 9 11 12 2 4 4 24 75 2 15 0 59 138 2 34 4 94 201 2 23 3 10 14 0 3 9 25 77 0 15 6 60 140 0 35 0 95 203 0 22 8 9 15 8 3 3 26 78 8 16 1 61 141 8 35 6 96 204 8 22 2 8 17 6 2 ...

Page 11: ...SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10 Group 3 Operational Checkout Record Sheet 1 17 ...

Page 12: ...orming any work on the wheel load er attach a ÖDo Not Operate Do Not Operate tag on the right side controller lever USE HANDHOLDS AND STEPS USE HANDHOLDS AND STEPS Falling is one of the major causes of personal inju ry When you get on and off the machine always maintain a three point contact with the steps and handrails and face the machine Do not use any controls as handholds Never jump on or off...

Page 13: ...ar goggles or safety glasses PROTECT AGAINST NOISE PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises WORK IN CLEAN AREA WORK IN CLEAN AREA Before starting a job Clean work area and machine Make sure you have all necessary ...

Page 14: ...osive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY AVOID FIRES HANDLE FLUIDS SAFELY AVOID FIRES Handle fuel with care It is highly flammable Do not refuel the machine while smoking or when near open flame or sparks Always stop engine before refueling machine Fill fuel ...

Page 15: ... enough outside air into the area REMOVE PAINT BEFORE WELDING OR REMOVE PAINT BEFORE WELDING OR HEATING HEATING Avoid potentially toxic fumes and dust Hazardous fumes can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoi...

Page 16: ...ent in moving parts STAY CLEAR OF MOVING PARTS STAY CLEAR OF MOVING PARTS Entanglements in moving parts can cause serious injury To prevent accidents use care when working around rotating parts ILLUMINATE WORK AREA SAFELY ILLUMINATE WORK AREA SAFELY Illuminate your work area adequately but safely Use a portable safety light for working inside or under the machine Make sure the bulb is enclosed by ...

Page 17: ... FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or ot...

Page 18: ...burn skin eat holes in clothing and cause blindness if splashed into eyes Avoid the hazard by Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoiding breathing fumes when electrolyte is added Avoiding spilling of dripping electrolyte Use proper jump start procedure If you spill acid on yourself Flush your skin with water Apply baking soda or lime to help neutr...

Page 19: ...low pressure cuts bubbles damaged rims or missing lug bolts and nuts USE PROPER LIFTING EQUIPMENT USE PROPER LIFTING EQUIPMENT Lifting heavy components incorrectly can cause severe injury or machine damage Follow recommended procedure for removal and installation of components in the manual DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environmen...

Page 20: ...t safety sign placement KEEP ROPS INSTALLED PROPERLY KEEP ROPS INSTALLED PROPERLY Make certain all parts are reinstalled correctly if the roll over protective structure ROPS is loosened or removed for any reason Tighten mounting bolts to proper torque The protection offered by ROPS will be impaired if ROPS is subjected to structural damage is involved in an overturn incident or is in any way alter...

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