Hyundai HCP6500D, User Manual

Page 1: ...1 Diesel Powered Generator User Manual ...

Page 2: ...2 2011 Hyundai Power Equipment All Rights Reserved Licensed by Hyundai Corporation Korea hcp6500d 0711 02 ...

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Page 5: ...is based on the latest product information available at the time of print Visit www powerbyhyundai com for manual updates and operation notices No part of this publication may be reproduced without written permission Please keep this manual together with the Owners Card Contact Hyundai Power Equipment at the numbers listed on the Owners Card if warranty service is required It is important that any...

Page 6: ... by Midland International Inc a licensed manufacturer of Hyundai Power Equipment www powerbyhyundai com TECHNICAL ASSISTANCE 1 855 706 8475 CUSTOMER SERVICE 1 877 528 3772 toll free SALES 1 503 534 3684 Component Certifications This product contains components certified by the following agency ...

Page 7: ...eck 17 4 0 OPERATION 4 1 Before Starting 18 4 1 2 Connecting Battery 18 4 2 Starting the Generator 20 4 3 Using the Generator 22 4 4 Stopping the Generator 25 5 0 MAINTENANCE 5 1 Importance of Maintenance 26 5 2 Maintenance Schedule 26 5 3 General Inspection 27 5 4 Air Filter Service 27 5 5 Oil Maintenance 28 5 6 Fuel Filter Cleaning 29 5 7 Checking Battery Charge 29 5 8 Handling and Storage 30 6 ...

Page 8: ...mediately after the engine is stopped Diesel fuel is a flammable and explosive liquid Refuel in a well ventilated area with the engine stopped When refueling the generator keep it away from cigarettes open flames smoke and or sparks Connections for standby power to a building s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes I...

Page 9: ...output power and the running power of the generator the generator should not be used for more than 30 minutes The connections from the generator to the household power supply should be done by professional electrical technicians Improper connections may lead to a fire hazard or damages to the generator set 1 3 Maintenance Safety After any maintenance is performed wash immediately using soap and cl...

Page 10: ... Only qualified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures 1 4 Other Safety Hazards To avoid breathing in poisonous carbon monoxide from the exhaust gases adequate ventilation should be provided if the generator set is running in a partially enclosed space If the generator set is stored outdoors check all the electrical com...

Page 11: ...11 COMPONENTS 2 1 Identification of Components ...

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Page 15: ...per grounding prior to starting the generator 3 1 Engine Oil Check Generator engine ships without oil add oil before starting for the first time and check oil before every subsequent use Engine oil is a major factor affecting engine performance and service life Non detergent or vegetable oils are not recommended 1 Ensure the generator is on a level surface 2 Inspect engine oil Take out the oil fil...

Page 16: ... a well ventilated area with the engine stopped Do not smoke or allow open flames or sparks in the area where the generator is being refueled or where diesel is stored Do not overfill the tank Be careful not to spill fuel when refueling Wipe up any spilled fuel and let the area dry before starting the engine Diesel substitutes such as biodiesel are not recommended They may be harmful to the fuel s...

Page 17: ...ver 3 Remove the screw on the air filter element and carefully remove the filter element Air filter should be checked and cleaned according to the Maintenance Schedule Always inspect air filter before using the generator Clean Air Filter every 3 months or after 50hrs of operation according the Air Filter Service procedure ...

Page 18: ... air by removing the screw on the fuel pump and slowly filling the pump until no more air comes out CONNECTING THE ELECTRIC START BATTERY 1 Connect the red cable with the positive terminal of the battery Ensure the connection is secured by using the fastener at the battery terminal 2 Connect the black cable with the negative terminal of the battery Ensure the connection is secured by using the fas...

Page 19: ... place objects on top while it is in operation Do not operate in wet or foggy environments Do not smoke near or around the generator while it is in use or in storage To ensure a longer engine life it is recommended that the engine runs for 30 hours prior to connecting a full load This breaking in period allows manufacturing defects to be detected prior to critical use GROUND TERMINAL Before using ...

Page 20: ...RUN position 3 Press the circuit breaker to the OFF position 4 If engine is cold press and hold the heater button for approximately 30 seconds 5 Turn engine switch ON and push the engine ignition button until the generator starts Do not push the ignition button for more than 10 seconds Wait one minute between ignition attempts If electric start does not turn of the generator after three attempts c...

Page 21: ...tended when engine switch is ON Engine can be easily started by accidentally pressing the remote control button or the ignition button on the control panel After using the remote control starter push in the antenna and slide the protective cover back to its original position Do not leave remote control unattended If the remote control is out of power remove the back cover and replace the battery Y...

Page 22: ...be turned off prior to connecting Switches should remain in the OFF position 2 Start the generator according to section 4 2 3 When the voltage indicator shows a minimum of 90 of the rated device load proceed with step 4 4 Insert the plug of the device into the receptacle based on the voltage requirement of the device 5 Lift the Master Breaker switch to ON position and turn on the device To stop th...

Page 23: ...generator is running properly Check for excessive vibration and sudden drops in the running volume Check the color of the exhaust if it is noticeably black or white this is an indication of an improper fuel to air mixture or a system overload USING DC OUTPUT TERMINALS You can use 12V 8 3A DC output to charge automotive batteries Be sure to monitor the battery charge time Over charge may cause expl...

Page 24: ...E GFCI All receptacles are protected by the GFCI for protection against electrical shock Using the generator in rain snow or in water can lead to electrical shock Always keep your generator dry and away from any water sources Perform the following test monthly to ensure proper operation If used outdoors unprotected from the weather make sure to test before each use TEST BUTTON The test button shou...

Page 25: ... position Remote Start press the OFF key open lock on the remote control 5 Rotate the fuel valve lever back to the OFF position horizontal position In case of emergency press the Emergency Stop button located on the control panel Using the Emergency Stop system may damage some connected devices Do not use the Emergency Stop as a regular method for stopping the generator Contact customer support be...

Page 26: ... you have any maintenance questions 5 2 Maintenance Schedule ITEM TASK DAILY EVERY 20 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY 300 HOURS General Inspec tion Engine Lubricants Inspect Oil Level Oil Filter REPLACE Replace Air Filter Inspection REPLACE Cleaning Sediment Bowl Cleaning Valve Clearance Inspection Adjusting Combustion Chamber Inspection Adjusting Fuel Tank and Strainer Filter REPLACE C...

Page 27: ... filter using soapy water or a non flammable cleaner Do not operate this product without an air filter 1 Remove the metal cover on the canopy 2 Remove the screw on the outside of the air filter cover 3 Remove the screw on the air filter element and carefully remove the filter element 4 Clean the filter using warm water Do not use chemicals or detergents Wring out excess water or solvent and allow ...

Page 28: ...used oil in drains or on soil Local service shops provide environmentally friendly disposal methods 1 Stop the engine and remove oil filler cap 2 Place a pan under the oil drain plug 3 Remove the oil drain screw and allow the oil to completely drain into the pan Draining engine oil should be done soon after the engine has stopped running It is very difficult to drain the oil if it is cold 4 Remove...

Page 29: ...ll remaining fuel 4 Remove the metal brackets from the hose on both sides of the filter 5 Remove the existing fuel filter and replace with a new one paying close attention to the alignment of all components 6 Reinstall brackets on the filter hose 7 Prime the new filter by filling tank with fuel and removing air pockets 5 8 Checking Battery Charge Ensure that the electric start battery remains char...

Page 30: ...rt battery and place in a cool dry area 4 Clean canopy of any mud or debris DRAINING THE FUEL TANK 1 Turn the engine switch off 2 Remove the fuel tank cap and the debris screen under the cap 3 Empty the fuel tank using a siphon and an approved diesel container DISCONNECT ELECTRIC START BATTERY 1 Disconnect red cable from the positive battery terminal 2 Disconnect black cable from the negative batt...

Page 31: ...harge or replace battery Black exhaust Choke stuck in closed position Open choke Dirty air filter Clean air filter Rich fuel mixture Contact customer service Engine stops No fuel Refill fuel tank Not enough oil Add more oil Engine has difficulty idling Generator set not level Move generator to a level surface Dirty fuel filter Replace the filter No AC Output Tripped AC circuit breaker Remove all l...

Page 32: ...OHV 25 deg tilt Displacement cm3 418cc Ignition mode Non contact transistor Starting mode Electric Start and Remote Start Max Output W rpm 6500 3600 Fuel tank capacity Gal 4 5 Oil capacity 56 fl oz 10W30 Fuel Type Diesel Running Volume 68dB at 7m Running Time Per Tank hours 20 25 6 continuous with 50 load BOX L x W x H 33 5x22 4x28 Dry Weight 400lbs Continuous use for longer than 6 hours may strai...

Page 33: ...33 8 0 WIRING DIAGRAMS ...

Page 34: ...urchased in the United States or Canada from Cobalt Power Inc via an authorized channel of distribution This limited warranty applies to the first purchaser and each subsequent regis tered owner during the applicable warranty time period What MIDLAND INTERNATIONAL INC will Repair or Replace Under Limited Warranty MIDLAND INTERNATIONAL INC will repair or replace at its opinion any part that is prov...

Page 35: ...under this warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state NOT COVERED BY THIS LIMITED WARRANTY 1 Norma...

Page 36: ...warranty and is limited to Hyundai Power Equipment products when distributed by Cobalt Power Inc The accessories and replacement parts must be purchased from COBALT POWER INC in the United States or Canada Parts and Accessories must be purchased for installation on original Hyundai equip ment or engines to be eligible for warranty coverage Installing parts and accessories on non Hyundai products o...

Page 37: ...ration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclu sion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO OBTAIN WARRANTY SERVICE FOR P...

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