Hyundai HX160A L, Service Manual

Page 1: ...HX160A L HX180A L CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...ration 190 Group 5 Combined Operation 202 Section 4 Electrical System 211 Group 1 Component Location 212 Group 2 Electrical Circuit 214 Memorandum 217 Group 3 Electrical Component Specification 234 Gr...

Page 3: ...426 Group 5 Air Conditioner Heater System 454 Section 7 Maintenance Standard 457 Group 1 Operational Performance Test 458 Group 2 Major Component 478 Group 3 Track and Work Equipment 486 Section 8 Dis...

Page 4: ...ection explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each comp...

Page 5: ...ost up to date information before you start any work Filing method Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the...

Page 6: ...ove the decimal point one place to the left to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so multiply 2 165...

Page 7: ...90 3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound Kilogram to Pound 1 kg 2 2046 lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 3...

Page 9: ...5 643 7 90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 1...

Page 10: ...09 1323 1337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835...

Page 11: ...1 0 32 2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 1...

Page 12: ...SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...e excavator attach a Do Not Operate Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you ge...

Page 14: ...Wear goggles or safety glasses PROTECT AGAINST NOISE PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as e...

Page 15: ...excavator starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT O...

Page 16: ...YSTEM SAFELY Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY A...

Page 17: ...ide or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use...

Page 18: ...serious injury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serio...

Page 19: ...ble materials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS PREV...

Page 20: ...or lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediately If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of ma...

Page 21: ...DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries and ot...

Page 22: ...ool box Engine Radiator Turning joint Main control valve Swing motor Bucket Tooth Cab Boom cylinder Boom Arm cylinder Arm Counterweight Bucket cylinder Side cutter Connecting link Connecting rod Idler...

Page 23: ...d clearance H 460 1 6 460 1 6 460 1 6 Rear end distance I 2490 8 2 2490 8 2 2490 8 2 Rear end swing radius I 2490 8 2 2490 8 2 2490 8 2 Distance between tumblers J 3170 10 5 3170 10 5 3170 10 5 Underc...

Page 24: ...10 8 Minimum ground clearance H 460 1 6 460 1 6 Rear end distance I 2490 8 2 2490 8 2 Rear end swing radius I 2490 8 2 2490 8 2 Distance between tumblers J 3170 10 5 3170 10 5 Undercarriage length wit...

Page 25: ...ance I 2490 8 2 2490 8 2 2490 8 2 Rear end swing radius I 2490 8 2 2490 8 2 2490 8 2 Distance between tumblers J 3360 11 0 3360 11 0 3360 11 0 Undercarriage length without grouser K 4100 13 5 4100 13...

Page 26: ...1 6 460 1 6 Rear end distance I 2490 8 2 2490 8 2 Rear end swing radius I 2490 8 2 2490 8 2 Distance between tumblers J 3360 11 0 3360 11 0 Undercarriage length without grouser K 4100 13 5 4100 13 5...

Page 27: ...ping height E 6250 20 6 6140 20 2 6410 21 0 Min swing radius F 3170 10 5 3180 10 5 3160 10 4 Bucket digging force kN SAE 107 9 117 2 107 7 117 107 9 117 2 kgf 11004 11950 10987 11930 11006 11950 lbf 2...

Page 28: ...rtical wall digging depth C 3790 12 5 3520 11 7 Max digging height D 9380 30 9 9560 31 4 Max dumping height E 6720 22 1 6920 22 8 Min swing radius F 3090 10 2 2970 9 9 Bucket digging force kN SAE 107...

Page 29: ...8750 28 8 8670 28 5 8880 29 2 Max dumping height E 6250 20 6 6140 20 2 6410 21 0 Min swing radius F 3170 10 5 3180 10 5 3160 10 4 Bucket digging force kN SAE 107 9 117 2 107 7 117 107 9 117 2 kgf 110...

Page 30: ...rtical wall digging depth C 3790 12 5 3520 11 7 Max digging height D 9380 30 9 9560 31 4 Max dumping height E 6720 22 1 6920 22 8 Min swing radius F 3090 10 2 2970 9 9 Bucket digging force kN SAE 107...

Page 31: ...305 2 877 Front attachment assembly 5 1 m mono boom assembly 1 1 041 2 295 1 041 2 295 5 1 m 2 piece boom assembly 1 1 293 2 851 1 293 2 851 2 60 m arm assembly 1 550 1 213 550 1 213 2 20 m arm assem...

Page 32: ...m 51 link 2 1 500 3 306 1 500 3 306 Front attachment assembly 5 1 m mono boom assembly 1 1 041 2 295 1 041 2 295 5 1 m2 piece boom assembly 1 1 293 2 851 1 293 2 851 2 60 m arm assembly 1 550 1 213 55...

Page 33: ...ing capacity of the HX series does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic capacity The Lift point is bucket pivot mounting pin on the arm without b...

Page 34: ...11660 16090 9240 10410 6220 7540 4590 24 5 1 5 m kg 5090 5090 9190 7630 7230 4120 4670 2780 3800 2290 6 95 4 9 ft lb 11220 11220 20260 16820 15940 9080 10300 6130 8380 5050 22 8 3 0 m kg 9360 9360 101...

Page 35: ...13580 16050 9170 10340 6150 7450 4480 6220 4140 25 9 1 5 m kg 4790 4790 8770 7480 7150 4050 4610 2720 3360 2040 7 42 4 9 ft lb 10560 10560 19330 16490 15760 8930 10160 6000 7410 4500 24 3 3 0 m kg 808...

Page 36: ...HX series does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic capacity The Lift point is bucket pivot mounting pin on the arm without bucket mass Indicate...

Page 37: ...1660 17550 10300 11350 6970 7540 5160 24 5 1 5 m kg 5090 5090 9190 8490 7880 4600 5100 3110 4130 2570 6 95 4 9 ft lb 11220 11220 20260 18720 17370 10140 11240 6860 9110 5670 22 8 3 0 m kg 9360 9360 10...

Page 38: ...3580 17260 10250 11290 6900 8160 5050 6220 4670 25 9 1 5 m kg 4790 4790 8770 8340 7810 4530 5040 3050 3360 2300 7 42 4 9 ft lb 10560 10560 19330 18390 17220 9990 11110 6720 7410 5070 24 3 3 0 m kg 808...

Page 39: ...s does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic capacity The Lift point is bucket pivot mounting pin on the arm without bucket mass Indicates load li...

Page 40: ...ity are based on ISO 10567 Lifting capacity of the HX series does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic capacity The Lift point is bucket pivot mo...

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