Hyundai HX300L T3, Service Manual

Page 1: ...HX300L T3 CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...lot Circuit 152 Group 4 Single Operation 160 Group 5 Combined Operation 170 SECTION 4 ELECTRICAL SYSTEM 180 Group 1 Component Location 181 Group 2 Electrical Circuit 183 Memorandum 185 Group 3 Electri...

Page 3: ...chatronics System 367 Group 5 Air Conditioner Heater System 395 SECTION 7 MAINTENANCE STANDARD 398 Group 1 Operational Performance Test 399 Group 2 Major Component 419 Group 3 Track And Work Equipment...

Page 4: ...SECTION 3 HYDRAULIC SYSTEM This section explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each...

Page 5: ...t any work Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the page number Example 1 2 3 Item number 2 Structure and Fu...

Page 6: ...eft to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so multiply 2 165 inches by 10 Move the decimal point one...

Page 7: ...3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound 1 kg 2 2046 lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25 26 46 28 66 30 86 3...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 320 1 540 1 760 1 980...

Page 9: ...90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 120 868...

Page 10: ...1337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835 130 1849...

Page 11: ...2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 14 4 58...

Page 12: ...SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...excavator attach a Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you get on and off the machine always maintain...

Page 14: ...ar goggles or safety glasses PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to pr...

Page 15: ...cavator starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT Avoi...

Page 16: ...AFELY Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY AVOID FI...

Page 17: ...ell ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or p...

Page 18: ...injury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by reli...

Page 19: ...terials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS Keep spark...

Page 20: ...r lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediate ly If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of ma...

Page 21: ...m them DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries...

Page 22: ...x Engine Radiator Turning joint Main control valve Swing motor Bucket Tooth Cab Boom cylinder Boom Arm cylinder Arm Counterweight Bucket cylinder Side cutter Connecting link Connecting rod Idler Track...

Page 23: ...00 8 6 2600 8 6 2600 8 6 2600 8 6 2600 8 6 Overall height of handrail G 3335 10 11 3335 10 11 3335 10 11 3335 10 11 3335 10 11 Minimum ground clearance H 500 1 8 500 1 8 500 1 8 500 1 8 500 1 8 Rear e...

Page 24: ...E 3135 10 3 Ground clearance of counterweight F 1190 3 11 Overall height of engine hood G 2600 8 6 Overall height of handrail G 3335 10 11 Minimum ground clearance H 505 1 8 Rear end distance I 3265...

Page 25: ...2910 9 7 2910 9 7 2910 9 7 2910 9 7 Overall height of handrail G 3650 12 0 3650 12 0 3650 12 0 3650 12 0 3650 12 0 Minimum ground clearance H 765 2 6 765 2 6 765 2 6 765 2 6 765 2 6 Rear end distance...

Page 26: ...t of cab E 3470 11 5 Ground clearance of counterweight F 1525 5 0 Overall height of engine hood G 2910 9 7 Overall height of handrail G 3650 12 0 Minimum ground clearance H 800 2 7 Rear end distance I...

Page 27: ...0 14 0 4420 14 6 4320 14 2 4220 13 10 4320 14 2 Bucket digging force kN SAE 165 7 179 9 164 8 178 9 165 7 179 9 166 7 181 0 165 7 180 8 kgf 16900 18350 16800 18240 16900 18350 17000 18460 16900 18440...

Page 28: ...Max digging depth 8 ft level B 14660 48 1 Max vertical wall digging depth C 13700 44 11 Max digging height D 14590 47 10 Max dumping height E 12270 40 3 Min swing radius F 6270 20 7 Bucket digging for...

Page 29: ...5 2 7370 24 2 Min swing radius F 4270 14 0 4420 14 6 4320 14 2 4220 13 10 4320 14 2 Bucket digging force kN SAE 165 7 179 9 164 8 178 9 165 7 179 9 166 7 181 0 165 7 180 8 kgf 16900 18350 16800 18240...

Page 30: ...1 100 499 1 100 Upper roller 2EA 139 310 139 310 226 500 Upper roller only 700 mm double grouser shoe 2EA 139 310 227 500 Lower roller 18EA 1 015 2 240 1 015 2 240 1 015 2 240 Lower roller only 700 mm...

Page 31: ...1 5 m kg 11090 11090 15840 10290 11290 6760 8060 4970 6050 4250 8 44 4 9 ft lb 24450 24450 34920 22690 24890 14900 17770 10960 13340 9370 27 7 3 0 m kg 17900 17900 14980 10400 11210 6800 8140 5040 776...

Page 32: ...Length mm weight kg width mm width mm Front Rear Front Rear 6250 2100 5200 600 A B Rating over front Rating over side or 360 degree Lift point height A Lift point radius B At max reach 3 0 m 9 8 ft 4...

Page 33: ...31830 23350 24030 15300 19690 12520 22 9 4 5 m kg 15820 15820 11710 10980 9130 8120 5 55 14 8 ft lb 34880 34880 25820 24210 20130 17900 18 2 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifti...

Page 34: ...ted load as necessory for non standard configurations Lift point height A Lift point radius B At max reach 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0 m 19 7 ft 7 5 m 24 6 ft Capacity Reach m ft 7 5 m kg 5060 5060...

Page 35: ...5 ft Capacity Reach m ft 9 0 m kg 3820 3820 6 87 29 5 ft lb 8420 8420 22 5 7 5 m kg 5120 5120 3490 3490 8 14 24 6 ft lb 11290 11290 7690 7690 26 7 6 0 m kg 5670 5670 3370 3370 8 97 19 7 ft lb 12500 1...

Page 36: ...230 6350 6320 7490 4660 6060 3650 5010 2960 4170 2460 3540 2070 2460 1770 1200 1200 15 96 14 8ft lb 5780 5780 6920 6920 9330 9330 14000 13930 16510 10270 13360 8050 11050 6530 9190 5420 7800 4560 5420...

Page 37: ...kg 19790 19790 14650 13120 10980 8490 8390 6440 7 36 9 8 ft lb 43630 43630 32300 28920 24210 18720 18500 14200 24 2 4 5 m kg 16860 16860 12180 12180 8780 8780 5 93 14 8 ft lb 37170 37170 26850 26850 1...

Page 38: ...520 22020 19400 19840 17950 20 9 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX series does not exceed 75 of tipping load with the machine on firm level ground or 87 o...

Page 39: ...0 12020 27 3 1 5 m kg 13230 13230 15470 13110 11600 8510 8570 6280 8230 6050 7 72 4 9 ft lb 29170 29170 34110 28900 25570 18760 18890 13850 18140 13340 25 3 3 0 m kg 19010 19010 14000 13330 10530 8660...

Page 40: ...7 12 9 8 ft lb 44110 44110 31660 28920 23770 18740 19030 14880 23 4 4 5 m kg 15960 15960 11620 11620 8910 8910 5 62 14 8 ft lb 35190 35190 25620 25620 19640 19640 18 4 Note 1 2 3 4 Lifting capacity a...

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