Hyundai HX400L T3, Service Manual

Page 1: ...HX400L T3 CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...ingle Operation 162 12 171 Group 5 Combined Operation 172 SECTION 4 ELECTRICAL SYSTEM 181 Group 1 Component Location 182 Memorandum 186 Group 3 Electrical Component Specification 203 Group 4 Connector...

Page 3: ...Group 5 Air Conditioner And Heater System 397 SECTION 7 MAINTENANCE STANDARD 400 Group 1 Operational Performance Test 401 Group 2 Major Component 421 Group 3 Track And Work Equipment 430 SECTION 8 DI...

Page 4: ...ection explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each comp...

Page 5: ...ost up to date information before you start any work Filing method Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the...

Page 6: ...ove the decimal point one place to the left to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so multiply 2 165...

Page 7: ...90 3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound Kilogram to Pound 1 kg 2 2046 lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 3...

Page 9: ...5 643 7 90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 1...

Page 10: ...09 1323 1337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835...

Page 11: ...1 0 32 2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 1...

Page 12: ...SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...e excavator attach a Do Not Operate Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you ge...

Page 14: ...Wear goggles or safety glasses PROTECT AGAINST NOISE PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as e...

Page 15: ...vator starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT OPERAT...

Page 16: ...YSTEM SAFELY Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY A...

Page 17: ...ide or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use...

Page 18: ...serious injury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serio...

Page 19: ...e materials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS PREVEN...

Page 20: ...lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediate ly If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of mag...

Page 21: ...m DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries and...

Page 22: ...k Tool box Engine Charge air cooler Radiator Turning joint Oil cooler Main control valve Swing motor Bucket Tooth Bucket cylinder Side cutter Connecting link Connecting rod Idler Lower roller Upper ro...

Page 23: ...4 3 1295 4 3 Overall height of engine hood G 2770 9 1 2770 9 1 2770 9 1 2770 9 1 Overall height of handrail G 3440 11 3 3440 11 3 3440 11 3 3440 11 3 Minimum ground clearance H 555 1 10 555 1 10 555 1...

Page 24: ...learance of counterweight F 1295 4 3 1295 4 3 Overall height of engine hood G 2770 9 1 2770 9 1 Overall height of handrail G 3440 11 3 3440 11 3 Minimum ground clearance H 555 1 10 555 1 10 Rear end d...

Page 25: ...erall height of engine hood G 2770 9 1 2770 9 1 2770 9 1 2770 9 1 Overall height of handrail G 3440 11 3 3440 11 3 3440 11 3 3440 11 3 Minimum ground clearance H 555 1 10 555 1 10 555 1 10 555 1 10 Re...

Page 26: ...clearance of counterweight F 1295 4 3 1295 4 3 Overall height of engine hood G 2770 9 1 2770 9 1 Overall height of handrail G 3440 11 3 3440 11 3 Minimum ground clearance H 555 1 10 555 1 10 Rear end...

Page 27: ...230 17 2 4870 16 0 6010 19 9 Max digging height D 10800 35 5 10940 35 11 10680 35 0 11080 36 4 Max dumping height E 7480 24 6 7620 25 0 7480 24 6 7810 25 7 Min swing radius F 4250 13 11 4280 14 1 4310...

Page 28: ...0 Max digging depth 8 ft level B 6290 20 8 6550 21 6 Max vertical wall digging depth C 4650 15 3 4860 15 11 Max digging height D 10390 34 1 10510 34 6 Max dumping height E 7100 23 4 7230 23 9 Min swi...

Page 29: ...10287 Track chain assembly 700 mm triple grouser shoe 2EA 5116 11279 Track chain assembly 800 mm triple grouser shoe 2EA 5564 12266 Track chain assembly 900 mm triple grouser shoe 2EA 6014 13258 Fron...

Page 30: ...ft lb 53370 53370 40370 31020 30510 20170 25310 16980 22 4 4 5 m kg 13400 13400 10800 10800 5 31 14 8 ft lb 29540 29540 23810 23810 17 4 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting ca...

Page 31: ...20 19670 23500 15120 24 0 4 5 m kg 13990 13990 10120 9610 5 92 14 8 ft lb 30840 30840 22310 21190 19 4 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX series does not e...

Page 32: ...15550 8790 10990 6440 8450 5040 8 98 0 0 ft lb 34740 29590 34280 19380 24230 14200 18630 11110 29 4 1 5 m kg 10800 10800 20480 13460 15440 8720 10930 6400 9220 5480 8 45 4 9 ft lb 23810 23810 45150 2...

Page 33: ...5470 8790 10970 6430 8370 4970 8090 4810 9 21 0 0 ft lb 42680 29540 34110 19380 24180 14180 18450 10960 17840 10600 30 2 1 5 m kg 12640 12640 20840 13360 15410 8670 10870 6340 8770 5190 8 70 4 9 ft lb...

Page 34: ...550 24270 14220 18410 10910 15610 9500 32 4 1 5 m kg 7910 7910 11810 11810 21200 13280 15400 8640 10840 6300 8270 4880 7770 4590 9 41 4 9 ft lb 17440 17440 26040 26040 46740 29280 33950 19050 23900 13...

Page 35: ...70 27690 30510 18300 25310 15500 22 4 4 5 m kg 13400 13120 10800 10390 5 31 14 8 ft lb 29540 28920 23810 22910 17 4 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX seri...

Page 36: ...620 17810 23500 13800 24 0 4 5 m kg 13990 12800 10120 8720 5 92 14 8 ft lb 30840 28220 22310 19220 19 4 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX series does not...

Page 37: ...15630 7960 11520 5870 8860 4610 8 98 0 0 ft lb 34740 26320 34460 17550 25400 12940 19530 10160 29 4 1 5 m kg 10800 10800 20480 11980 15440 7890 11460 5830 9670 5010 8 45 4 9 ft lb 23810 23810 45150 26...

Page 38: ...5470 7950 11500 5860 8780 4540 8490 4400 9 21 0 0 ft lb 42680 26260 34110 17530 25350 12920 19360 10010 18720 9700 30 2 1 5 m kg 12640 12640 20840 11870 15510 7830 11400 5770 9200 4740 8 70 4 9 ft lb...

Page 39: ...7680 25440 12960 19330 9960 15610 8690 32 4 1 5 m kg 7910 7910 11810 11810 21200 11800 15530 7800 11370 5730 8690 4450 8160 4190 9 41 4 9 ft lb 17440 17440 26040 26040 46740 26010 34240 17200 25070 12...

Page 40: ...eral conditions and average use These recommendations are for general conditions and average use Work tools and ground conditions have effects on machine performance Work tools and ground conditions h...

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