Hyundai HY4000SEi, User Manual

Page 1: ...User s Manual HY4000SEi CONVERTER GENERATOR FOR YOUR SAFETY Read and understand this manual before use Save this manual for future reference Licensed by HYUNDAI CORPORATION KOREA ...

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Page 3: ... with excessive rotary speed raises the risk of injury Parts which affect the rotary speed must not be altered or replaced Do not operate or store the appliance in wet or humid surroundings or on highly conductive surfaces such as metal coatings or steel constructions Do not operate or store the appliance in wet or humid surroundings DANGER POISONOUS GAS Engine exhaust gas is poisonous don t opera...

Page 4: ...fuel tank and container caps securely Always turn generator off before refueling Allow generator to cool for at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Do not overfill gas tank Gas may expand during operation Do not fill to the top of the tank Always check for spilled gas before operating Empty gasoline tank before storing or transporting the generator ...

Page 5: ...aced with a circuit breaker having identical ratings and performance characteristics Due to high mechanical stresses only tough rubber sheathed exible cable or the equivalent should be used The user that he shall conform to regulations of electrical safety applicable to the place where the generating sets are used The generator ground terminal is connected to the frame of the generator the metal n...

Page 6: ...g electrical devices Shut off and disconnect any malfunctioning devices from generator Do not exceed the load capacity of the generator by plugging in more electrical devices than the unit can handle Do not turn on electrical devices until after they are connected to the generator Turn off all connected electrical devices before stopping the generator Do not operates the generator in potential exp...

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Page 12: ...Press the multifunctional button The generator s multifunctional screen displays the engine s cumula tive working time engine revolution output voltage power EFI components diagnosis information ...

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Page 16: ...n order to the enough fuel enter into external fuel pump 5 STARTING THE ENGINE NOTE Before starting engine disconnect load with AC receptacle WARNING 5 1 1 Turn the engine switch to ON position For some models the generator provides with three types of starting system recoil start electric start remote start Please operate your generator based on you purchased 5 1 Recoil start ENGINE SWITCH ...

Page 17: ...arter grip slowly until it is engaged then pull it quickly NOTE When the engine switch turn to RUN ON position the engine will enter the stand by starting mode Starting the engine within 15 n otherwise the mode will be ineffective mi If the generator re enters the stand by starting mode again the engine switch should be return to OFF and then turn to RUN ON 5 2 Electric start Turn on engine switch...

Page 18: ...r the battery wares out the generator can not be start by any starting mode NOTE 16 5 2 1 Turn the engine switch to ON position Turn on engine switch to ON position and wait for 3 to 5 seconds in order to let fuel pump running 3 5 seconds and set up 300kPa fuel pressure 5 2 2 Press the Electrical Starting Button to start ...

Page 19: ...ator stops and can not restart check the oil level firstly If the oil alert indicator light red is on during the generator running it need to add oil Electronic Fuel Injection Modification for High Altitude Operation 17 ...

Page 20: ...E WARNING Be sure to ground the generator when the connected electrical appliance is grounded Do not connect to the building s electrical system in order to avoid the electric shocks and fires EARTH MARK GROUND TERMINAL ...

Page 21: ...cle can be used while the AC power is in use If use both at same time be sure not to exceed the total power for AC and DC Most of motor appliances require more than their rated wattage when starting 6 1 DC Application The DC receptacle 15 30V under no load condition may be used for charging 12V battery only NOTE ECON SW In DC operation turn the to the OFF position 6 1 1 Disconnect the vehicle batt...

Page 22: ...the battery away from spark fire Charge the battery in ventilated condition Battery electrolyte contains sulfuric acid that will cause severe burn of skin and eyes Therefore it is necessary to wear the protective clothing and mask If battery electrolyte gets into eyes flush thoroughly with warm water for 15min at least and call a doctor immediately If you swallow a little of battery electrolyte ac...

Page 23: ...ce plugs to the generator receptacles NOTE To obtain the best working and longest working life of the generator a new generator is supposed to run for 20 hours at 50 rated load NOTE Confirm all electrical appliances are in good working condition before connecting them to the generator If an electrical appliance becomes abnormal sluggish or stops suddenly shut off the generator engine immediately a...

Page 24: ...reen will remain on If the generator is overload over 3 5kVA or the connected appliance is short circuit the output indicator light green is off and overload OVERLOAD INDICATOR LIGHT RED OUTPUT INDICATOR LIGHT GREEN 6 4 Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase falls belo...

Page 25: ...To stop the engine in an emergency turn the engine switch o the OFF position t 7 1 Switch off the connected electrical appliances and pull out their plugs 7 2 Turn the engine switch to the OFF position Recoil start ENGINE SWITCH ...

Page 26: ...Every 2 years or 300 hrs Spark plug Check adjust 1 Fuel tank filter After every 300 hrs 2 Every year 2 Fuel line Every 2 years Replace if necessary 2 Clean Check NOTE 1 Service more frequently when used in dusty areas 2 These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to use manual for service procedures 3 For commercial...

Page 27: ...il collection pan under oil drain plug 8 1 4 Remove the oil drain plug and drain oil into the oil collection pan completely 8 1 5 Reinstall the oil drain plug 8 1 6 Refill the recommended oil and check the oil level 8 1 7 Reinstall the oil dipstick and tight it Tighten oil drain plug with 25 30 N m ...

Page 28: ...n and maintain the air cleaner regularly especially in the extremely dusty areas WARNING Do not use gasoline or low ignition point solvents for cleaning They are flammable and explosive under certain conditions NOTE Never run the air cleaner generator without o in rapidly therwise that result engine abrasion 8 2 1 Loosen three screws of the air cleaner maintenance cover and remove the cover 8 2 2 ...

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Page 30: ...void cross threading A new spark plug should be tightened 1 2 turn with a spanner A used Spark plug should be tightened 1 8 to 1 4 turn with spanner NOTE NOTE The spark plug must be securely tightened Tightening in wrong way will cause spark plug hot even damage the engine Never use a spark plug with an improper heat range 8 4 Spark Arrester Maintenance WARNING The spark arrester must be maintaine...

Page 31: ...ry will be charge by the charging system of generator The battery shall be charge for storage a long period For using other charging system the charging current less than 0 15c amperes c battery rated capacity 8 5 6 Hook the battery belt and reinstall the cover 31 a Do not dismantle open or shred cells b Do not short circuit a cell or battery c Do not expose cells or batteries to heat or fire d Ke...

Page 32: ... 32 Storing for a long period ...

Page 33: ... 33 STARTER GRIP ...

Page 34: ...tart contact with an authorized service agent NO NO NO Stop engine and then replace or repair the appliance Restart the engine Is the output indicator light ON Contact with an authorized service agent Is the overload indicator light ON Check the electrical appliance for any fault NO YES NO NO Contact with an authorized service agent YES Appliance does not operate YES DC receptacle without any elec...

Page 35: ...L W H Net Weight WorkingAmbientTemperature OTHER SPECIFICATIONS Noise level is measured when the ECON SW is turned to ON L shows the guaranteed sound power wA tested by 2000 14 EC The noise level in dB 7m is the arithmetic mean value of sound press level L in pA eight directions measured 7 meters away from the generator The noise level may vary in different environments 5 0kW 3600rpm 12V 5A DC Out...

Page 36: ...0 69 0 66 0 64 0 62 0 60 0 58 0 56 0 54 0 52 0 50 0 48 0 46 0 500 1000 2000 3000 4000 Ambient temperature Factor of environment correction NOTE Relative humidity 60 correction factorC 0 01 Relative humidity 80 correction factorC 0 02 Relative humidity 90 correction factorC 0 03 Relative humidity 100 correctionfactorC 0 04 Example Rated power P 3 5kVA generator Altitude N 1000m Ambient temperature ...

Page 37: ...ission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permiss...

Page 38: ...ould be able to answer any questions you have If the dealer does not solve your problems please discuss them with the manager of the dealer Most of your problems are solved in this way If you are dissatisfied with the decision of the manager of the dealer contact with the Customer Relations Department 40 ...