Hyundai HYW2500P, User Manual

Page 1: ...HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 1 16 12 2015 11 43 50 ...

Page 2: ...T IDENTIFICATION 5 3 SAFETY 7 11 4 PETROL WASHER COMPONENTS 12 5 ASSEMBLY 13 6 PRE OPERATION CHECK LIST 14 7 STARTING YOUR WASHER 14 17 8 SHUTTING DOWN YOU WASHER 17 18 9 QUICK RELEASE NOZZLES 18 19 10 TROUBLESHOOTING 20 21 11 STORAGE 21 22 12 PARTS BREAKDOWN 23 30 13 MAINTENANCE 31 14 DECLARATION OF CONFORMITY 32 15 CONTACT DETAILS 33 3 ...

Page 3: ...o make sure adequate safety and service concerns are being addressed 1 2 2 Reading the instruction manual thoroughly will help avoid any personal injury or damage to your machine The information in this manual will offer you the most effective tools for cleaning as well as the safest By knowing how best to operate this machine you will be better positioned to show others who may also operate the u...

Page 4: ... precautions should always be followed including the following 3 1 1 1 Read all the instructions before using the product 3 1 1 2 To reduce the risk of injury close supervision is necessary when a product is used near children 3 1 1 3 Know how to stop the product and bleed pressures quickly Be thoroughly familiar with the controls 3 1 1 4 Stay alert watch what you are doing 3 1 1 5 Do not operate ...

Page 5: ...es that follow this symbol to avoid possible injury or death The safety alert symbol is used with a signal word DANGER CAUTION WARNING a pictorial and or a safety message to alert you to hazards 3 3 1 WARNING Indicates a hazard which if not avoided could result in death or serious injury 3 3 2 CAUTION Indicates a hazard which if not avoided might result in minor or moderate injury 3 3 3 NOTICE Ind...

Page 6: ... Loosen cap slowly to release pressure in tank 3 3 7 1 2 Fill or drain fuel tank outdoors 3 3 7 1 3 DO NOT overfill tank Allow space for fuel expansion 25mm from top 3 3 7 1 4 If fuel spills wait until it evaporates before starting engine 3 3 7 1 5 Keep fuel away from sparks open flames pilot lights heat and other ignition sources 3 3 7 1 6 DO NOT light a cigarette or smoke 3 3 7 2 When Starting E...

Page 7: ... 8 2 Do not allow exhaust gas from entering a confined area through windows doors ventilation intakes or other openings 3 3 8 3 DO NOT start or run engine indoors or in an enclosed area even if windows and doors are open 3 3 8 4 Use a respirator or mask whenever there is a chance that vapours may be inhaled 3 3 8 5 Read all instructions with the mask so you are certain the mask will provide the ne...

Page 8: ... reduce the possibility of a fall due to slippery surfaces 3 3 11 3 Be extremely careful if you must use the pressure washer from scaffolding or any other similar location 3 3 11 4 Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back 3 3 12 WARNING Contact with exhaust area can result in serious burns 3 3 13 WARNING Exhaust heat gases can ...

Page 9: ... pressure even when engine is stopped and water is disconnected which can cause injury 3 3 15 1 DO NOT allow CHILDREN to operate pressure washer 3 3 15 2 NEVER repair high pressure hose Replace it 3 3 15 3 NEVER repair leaking connections with sealant of any kind Replace O ring or seal 3 3 15 4 NEVER connect high pressure hose to nozzle extension 3 3 15 5 Keep high pressure hose connected to pump ...

Page 10: ...sconnect the spark plug cap from the spark plug and place it where it cannot contact spark plug 3 3 17 2 When Testing for Engine Spark 3 3 17 2 1 Use approved spark plug tester 3 3 17 2 2 DO NOT check for spark with spark plug removed 3 3 18 NOTICE High pressure spray may damage fragile items including glass 3 3 18 1 DO NOT point spray gun at glass when using red 0 spray tip 3 3 18 2 NEVER aim spr...

Page 11: ...n cold weather check all parts of the equipment to be sure ice has not formed there 3 3 19 8 NEVER move machine by pulling on hoses Use handle provided on unit 3 3 19 9 Check fuel system for leaks or signs of deterioration such as chafed or spongy hose loose or missing clamps or damaged tank or cap Correct all defects before operating pressure washer 11 4 PRESSURE WASHER COMPONENTS Read this opera...

Page 12: ...1 Throttle Lever Sets engine in starting mode for pull starter 12 Engine Switch Set switch to On for pull starting Set switch to Off to stop a running engine 13 Air Filter Protects engine by filtering dust and debris out of air intake 14 Fuel Tank Fill tank with regular unleaded fuel Always leave room for fuel expansion 25mm from top 15 Spray Gun Extension with Quick Connect Nozzles Controls the a...

Page 13: ...lace handle A onto handle supports B connected to main unit Make sure holes C in handle align with holes on handle supports 5 4 2 5 5 NOTE It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports 5 6 Insert carriage bolts through holes from outside of unit and attach a plastic knob from inside of unit Tighten by hand 5...

Page 14: ...vel of the engine and pump oil prior to starting the washer 6 2 1 Failure to do so could cause the engine and pump to seize if the oil is low or empty 6 3 WARNING Connect hose and water supply to pump before starting DO NOT start your pressure washer without the water supply turned on 6 3 1 Failure to do so will result in damaging the pump from overheating and void the warranty 7 STARTING YOUR WAS...

Page 15: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 15 16 12 2015 11 43 50 14 ...

Page 16: ...ater that this equipment produces can cut through skin and its underlying tissues leading to serious injury and possible amputation 7 6 1 NEVER connect high pressure hose to nozzle extension 7 6 2 Keep high pressure hose connected to pump and spray gun while system is pressurized 7 6 3 Always be certain spray gun nozzles and accessories are correctly attached 7 7 attach other end of high pressure ...

Page 17: ... severe burns 7 16 WARNING Running engine gives off carbon monoxide an odourless colourless poison gas Breathing carbon monoxide can cause headache fatigue dizziness vomiting confusion seizures nausea fainting or death 7 16 1 Operate pressure washer ONLY outdoors 7 16 2 Keep exhaust gas from entering a confined area through windows doors ventilation intakes or other openings 7 16 3 DO NOT start or...

Page 18: ...REN to operate pressure washer 7 20 2 NEVER repair high pressure hose Replace it 7 20 3 NEVER repair leaking connections with sealant of any kind Replace O ring or seal 7 20 4 NEVER connect high pressure hose to nozzle extension 7 20 5 Keep high pressure hose connected to pump and spray gun while system is pressurized 7 20 6 ALWAYS point spray gun in safe direction and squeeze spray gun trigger to...

Page 19: ...elease if under pressure 17 8 3 WARNING The high pressure stream of water that this equipment produces can cut through skin and its underlying tissues leading to serious injury and possible amputation Spray gun traps high water pressure even when engine is stopped and water is disconnected which can cause injury 8 3 1 Keep high pressure hose connected to pump and spray gun while system is pressuri...

Page 20: ...vent debris clogging the tip 9 3 2 Select desired nozzle 9 3 2 1 For gentle rinse select white 40 nozzle 9 3 2 2 To scour surface select yellow 15 or red 0 nozzle 9 3 2 3 To apply detergent select black nozzle 18 9 3 2 4 Pull back on collar insert new nozzle and release collar Tug on nozzle to make sure it is securely in place 9 4 Usage tips 9 4 1 For most effective cleaning keep nozzle from 8 to ...

Page 21: ...s before you start the engine 9 8 1 Starting the engine without all the hoses connected and without the water turned ON will damage the pump 9 8 2 Damage to equipment resulting from failure to follow this instruction will void the warranty 9 9 IMPORTANT You must flush the detergent siphoning system after each use by placing the filter into a bucket of clean water then run the pressure washer at lo...

Page 22: ...phoning tube Replace with low pressure spray tip Engine lacks power 1 Dirty air filter 1 Replace air filter Engine will not start 1 2 3 4 Throttle lever on off switch in OFF position No fuel in engine Worn fouled or dirty spark plug Pressure build up in pump 1 2 3 4 Turn throttle lever to ON position Fill fuel tank or turn on fuel supply Replace with factory recommended spark plug Squeeze trigger ...

Page 23: ...have worn from use and water has leaked in 1 Bring unit to local service center to have seals replaced 11 STORAGE 11 1 NOTICE You must protect your unit from freezing temperatures 11 1 1 Failure to do so will permanently damage your pump and render your unit inoperable 11 1 2 Freeze damage is not covered under warranty 11 2 To protect the unit from freezing temperatures 11 2 1 Use Pump Saver to tr...

Page 24: ... damage your pump and render your unit inoperable 11 5 2 Freeze damage is not covered under warranty 11 6 Other storage tips 11 6 1 DO NOT store fuel from one season to another unless it has been treated as described in Protect Fuel System 11 6 2 Replace fuel container if it starts to rust Rust and or dirt in fuel can cause problems if it s used with this unit 11 6 3 Cover unit with a suitable pro...

Page 25: ... engine as the HYW3000P but with the traditional style frame like the HYW4000P 12 1 Pressure Washer HYW2500P No Part Code Description Qty 1 85 201 025 QR Nozzle 0 0 25 1 85 216 025 QR Nozzle 15 0 25 1 85 241 025 QR Nozzle 40 0 25 1 85 266 401 Brass Soap Nozzle 1 RJ 3030 CS Turbo Nozzle 1 2 85 600 122 0 2 Handle Assembly 1 3 85 600 122 02 3 Decal Plate 1 4 85 600 122 05 Wheel Kit 2 5 85 600 122 03 ...

Page 26: ...asher HYW4000P No Part Code Description Qty 1 85 201 025 QR Nozzle 0 0 25 1 85 216 025 QR Nozzle 15 0 25 1 85 241 025 QR Nozzle 40 0 25 1 85 266 401 Brass Soap Nozzle 1 THA 15 Turbo Nozzle 1 2 85 600 125 02 2 Decal Plate 1 3 85 600 125 02R2 Handle Assembly 1 4 85 660 050B 12 Wheel 2 5 85 600 125 01R3 Frame Sub Assembly 1 6 DH1004 Hyundai Engine HY420 1 7 RSV4G40 AR Triplex Pump 1 8 85 300 119 Adap...

Page 27: ... 2015 11 43 51 10 85 400 005 Soap Hose Assembly 1m 1 11 DN1028 HP Rubber Hose 15m 1 85 300 103 Coupler 3 8 QD Female 1 85 300 104 Plug 3 8 Female Steel 1 12 85 202 108 Trigger Gun 5000PSI 1 13 85 202 026 Wand 38 Molded GR 1 14 85 300 102 Coupler 1 4 QD Female 1 15 85 300 105 Plug 3 8 MNPT Steel 1 ...

Page 28: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 28 16 12 2015 11 43 51 24 25 ...

Page 29: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 29 16 12 2015 11 43 51 ...

Page 30: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 30 16 12 2015 11 43 51 26 ...

Page 31: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 31 16 12 2015 11 43 51 27 28 ...

Page 32: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 32 16 12 2015 11 43 51 12 5 Annovi Reverberi Pump HYW4000P ...

Page 33: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 33 16 12 2015 11 43 51 29 ...

Page 34: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 34 16 12 2015 11 43 51 ...

Page 35: ...3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 35 16 12 2015 11 43 51 30 13 MAINTENANCE 13 1 The user should take the table below into consideration make sure the machine is kept in perfect working condition ...

Page 36: ...sk of damage to the machine 13 2 2 WARNING Before servicing ensure that the machine is completely switched off and ensure that there is good ventilation in the area 13 2 3 ENGINE OIL REPLACEMENT Draining the engine oil whilst the engine is still hot allows for a drainage that is quick and easy Remember to check the drain plug is securely fastened again after draining When disposing of old oil and ...

Page 37: ...1 43 51 31 14 DECLARATIONS of CONFORMITY 14 1 Genpower Ltd confirms that this Hyundai petrol pressure washer conforms to the following CE directives 14 1 1 2006 42 EC Machinery directive 14 1 2 2004 108 EC EMC directive 14 1 3 2000 14 EC Noise emissions directive 14 1 4 97 68 EC NRMM Emissions directive ...

Page 38: ...e Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 38 16 12 2015 11 43 51 32 15 CONTACT DETAILS Address Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK ...

Page 39: ...000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 39 16 12 2015 11 43 51 Telephone 44 0 1646 687880 Fax 44 0 1646 686198 Email contact Technical service genpower co uk Web site www hyundaipowerequipment co uk 33 ...

Page 40: ...Page Rev 7 HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 40 16 12 2015 11 43 51 34 35 ...

Page 41: ...HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 41 16 12 2015 11 43 51 ...

Page 42: ...HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7 pdf 42 16 12 2015 11 43 51 ...